Subaru Crosstrek Service Manual: Removal

1. MODELS WITHOUT EyeSight

1. Disconnect the ground cable from battery. NOTE">

2. Remove the air intake boot. Air Intake Boot > REMOVAL">

CAUTION:

Move aside the intake boot to perform the operation without disconnecting the PCV hose.

3. Remove the VDC control module & hydraulic control unit (VDCCM&H/U).

(1) Remove any dirt from around the VDCCM&H/U.

(2) Pull up the lock lever (b) while pressing the lock button (a) and disconnect the VDCCM&H/U connector.

CAUTION:

Do not pull on the harness when disconnecting the connector.

(3) Using a flare nut wrench, disconnect each brake pipe from VDCCM&H/U.

CAUTION:

• Wrap the brake pipe with a vinyl bag so as not to spill the brake fluid on the painted surface of the vehicle body.

• If brake fluid is spilled on the painted surface of the vehicle body, wash it off immediately with water and wipe clean.

(4) Remove the nuts and remove the VDCCM&H/U from the bracket - hydraulic unit.

CAUTION:

• Do not drop or bump the VDCCM&H/U.

• Do not turn the VDCCM&H/U upside down or place it sideways for storage.

• Be careful not to let foreign matter enter the VDCCM&H/U.

• Be careful that no water and fluid enter the connectors.

• Avoid unnecessary removal of parts in order to prevent fluid leakage.

• When the VDCCM&H/U components are removed, be sure to perform the installation according to the installation procedures. VDC Control Module and Hydraulic Control Unit (VDCCM&H/U) > INSTALLATION">

1. Disconnect the ground cable from battery. NOTE">

2. Remove the air intake boot. Air Intake Boot > REMOVAL">

3. Remove the VDC control module & hydraulic control unit (VDCCM&H/U).

(1) Remove any dirt from around the VDCCM&H/U.

(2) Push the lock button (a), pull down the lock lever (b) and disconnect the VDCCM&H/U connector.

CAUTION:

Do not pull on the harness when disconnecting the connector.

(3) Using a flare nut wrench, disconnect each brake pipe from VDCCM&H/U.

CAUTION:

• Wrap the brake pipe with a vinyl bag so as not to spill the brake fluid on the painted surface of the vehicle body.

• If brake fluid is spilled on the painted surface of the vehicle body, wash it off immediately with water and wipe clean.

(4) Using a flare nut wrench, disconnect pipes (A) and (B) from VDCCM&H/U.

(5) Remove the bolt, and remove the VDCCM&H/U from the bracket - hydraulic unit.

CAUTION:

• Do not drop or bump the VDCCM&H/U.

• Do not turn the VDCCM&H/U upside down or place it sideways for storage.

• Be careful not to let foreign matter enter the VDCCM&H/U.

• Be careful that no water and fluid enter the connectors.

Installation

Vdc off switch

Other materials:

Assembly
CLUTCH SYSTEM > Clutch PedalASSEMBLY1. Install the stopper and pedal pad to the clutch pedal.2. Install the clutch switch to the pedal bracket.3. Clean the pedal bushing holes of the clutch pedal and the brake pedal, apply grease, and install the pedal bushings.4. Install the clutch pedal, brake ...

Assembly
CLUTCH SYSTEM > Master CylinderASSEMBLY1. Apply a coat of grease to the contact surfaces of the push rod and piston before installation.Grease:SILICONE GREASE G-40M or equivalent2. Assemble in the reverse order of disassembly.Tightening torque:10 N·m (1.0 kgf-m, 7.4 ft-lb) ...

Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft AssemblyINSPECTIONDisassembled parts should be washed with cleaning solvent first, then inspected carefully.1. BearingReplace the bearings in the following cases.• When the bearing balls, outer races and inner races are broken o ...