MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear
REMOVAL
1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">
2. Remove the back-up light switch and the neutral position switch. Switches and Harness > REMOVAL">
3. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > REMOVAL">
4. Remove the transmission case. Transmission Case > REMOVAL">
5. Remove the drive pinion shaft assembly. Drive Pinion Shaft Assembly > REMOVAL">
6. Remove the main shaft assembly. Main Shaft Assembly > REMOVAL">
7. Remove the front differential assembly. Front Differential Assembly > REMOVAL">
8. Remove the shifter forks and rods. Shifter Fork and Rod > REMOVAL">
9. Pull out the straight pin, and remove the reverse idler gear shaft, adjusting washer, reverse idler gear and washer.

(A) | Straight pin |
(B) | Reverse idler gear shaft |
(C) | Reverse idler gear |
(D) | Adjusting washer |
(E) | Reverse idler gear washer |
(F) | Reverse shifter lever |
10. Remove the reverse shifter lever.
Adjustment
InspectionCaution
COOLING(H4DO) > General DescriptionCAUTION• Prior to starting work, pay special attention to the following:1. Always wear work clothes, a work cap, and protective shoes. Additionally, wear a helmet, protective goggles, etc. if necessary.2. Protect the vehicle using a seat cover, fender cove ...
Inspection
VEHICLE DYNAMICS CONTROL (VDC) > VDC Control Module and Hydraulic Control Unit (VDCCM&H/U)INSPECTION1. Check the identification (a) of the VDC control module & hydraulic control unit (VDCCM&H/U).NOTE:For the identification, refer to “SPECIFICATION” in “General Descri ...
Replacement
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Gear OilREPLACEMENT1. Pull out the oil level gauge.2. Lift up the vehicle.3. Using the TORX® bit T70, remove the drain plug, and drain the gear oil completely.CAUTION:• Immediately after the vehicle has been running or after idling f ...