Subaru Crosstrek Service Manual: Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod
REMOVAL
1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">
2. Remove the back-up light switch and the neutral position switch. Switches and Harness > REMOVAL">
3. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > REMOVAL">
4. Remove the transmission case. Transmission Case > REMOVAL">
5. Remove the drive pinion shaft assembly. Drive Pinion Shaft Assembly > REMOVAL">
6. Remove the main shaft assembly. Main Shaft Assembly > REMOVAL">
7. Remove the front differential assembly. Front Differential Assembly > REMOVAL">
8. Drive out the straight pin by tapping it with the ST, and remove the 5th shifter fork.
| ST 398791700 | REMOVER |
(A) | Straight pin |
(B) | 5th shifter fork |
9. Remove the check ball plugs, check ball springs and check balls.
10. Drive out the straight pin by tapping with the ST, and remove the 3rd-4th fork rod and 3rd-4th shifter fork.
NOTE:
When removing the 3rd-4th fork rod, keep other fork rods in neutral. When driving out the straight pin, remove it toward the inside of case so that it does not hit against the case.
| ST 398791700 | REMOVER |
(A) | Straight pin |
(B) | 3rd-4th fork rod |
(C) | 3rd-4th shifter fork |
11. Drive out the straight pin by tapping with the ST, and pull out the 1st-2nd fork rod and 1st-2nd shifter fork.
| ST 398791700 | REMOVER |
12. Remove the snap ring (outer), and pull out the reverse fork rod from the reverse fork rod arm. Then take out the check ball, check ball spring, and interlock plunger from the reverse fork rod arm. And then remove the reverse fork rod.
NOTE:
When pulling out the reverse fork rod arm, be careful not to let the ball pop out of arm.
13. Remove the reverse shifter lever.
Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and RodINSPECTION1. Check the shifter fork and fork rod for damage. Replace if it is damaged.2. Gearshift mechanismRepair or replace the gea ...
Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and RodINSTALLATION1. Install the check ball spring and check ball to the reverse fork rod arm, and press in the ST.ST 399411700ACCENT BA ...
Other materials:
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Assembly
STARTING/CHARGING SYSTEMS(H4DO) > StarterASSEMBLY1. Apply grease to the shaft sliding surfaces of the internal gear assembly.Grease:Multemp #6129 or equivalent2. Assemble the shaft to the internal gear assembly.3. Assemble the overrunning clutch as follows:(1) Apply grease to the spline portion o ...
Installation
REAR SUSPENSION > Front Lateral LinkINSTALLATIONCAUTION:• Be sure to use a new self-locking nut.• Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.1. Before installation, inspect the following items and repl ...
