Subaru Crosstrek Service Manual: Removal

Subaru Crosstrek Service Manual / Manual transmission and differential(5mt) / Shifter fork and rod / Removal

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod

REMOVAL

1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">

2. Remove the back-up light switch and the neutral position switch. Switches and Harness > REMOVAL">

3. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > REMOVAL">

4. Remove the transmission case. Transmission Case > REMOVAL">

5. Remove the drive pinion shaft assembly. Drive Pinion Shaft Assembly > REMOVAL">

6. Remove the main shaft assembly. Main Shaft Assembly > REMOVAL">

7. Remove the front differential assembly. Front Differential Assembly > REMOVAL">

8. Drive out the straight pin by tapping it with the ST, and remove the 5th shifter fork.

ST 398791700

REMOVER

(A)	Straight pin
(B)	5th shifter fork

9. Remove the check ball plugs, check ball springs and check balls.

10. Drive out the straight pin by tapping with the ST, and remove the 3rd-4th fork rod and 3rd-4th shifter fork.

NOTE:

When removing the 3rd-4th fork rod, keep other fork rods in neutral. When driving out the straight pin, remove it toward the inside of case so that it does not hit against the case.

ST 398791700

REMOVER

(A)	Straight pin
(B)	3rd-4th fork rod
(C)	3rd-4th shifter fork

11. Drive out the straight pin by tapping with the ST, and pull out the 1st-2nd fork rod and 1st-2nd shifter fork.

ST 398791700

REMOVER

12. Remove the snap ring (outer), and pull out the reverse fork rod from the reverse fork rod arm. Then take out the check ball, check ball spring, and interlock plunger from the reverse fork rod arm. And then remove the reverse fork rod.

NOTE:

When pulling out the reverse fork rod arm, be careful not to let the ball pop out of arm.

13. Remove the reverse shifter lever.

Inspection

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and RodINSPECTION1. Check the shifter fork and fork rod for damage. Replace if it is damaged.2. Gearshift mechanismRepair or replace the gea ...

Installation

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and RodINSTALLATION1. Install the check ball spring and check ball to the reverse fork rod arm, and press in the ST.ST 399411700ACCENT BA ...

Other materials:

Installation
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > Leak Check Valve AssemblyINSTALLATION1. Install the leak check valve assembly to the vehicle with the bolt and clip (A).Tightening torque:7.5 N·m (0.8 kgf-m, 5.5 ft-lb)2. Connect the connector to the leak check valve assembly.3. Conn ...

Selecting a function menu
Press the HOME button to display home screen. Item Function AUDIO Select to display the main screen of the audio source that was selected previously. PHONE Select to display the hands-free function using your cell phone. Refer to "Hands-free phon ...

Removal
EXTERIOR/INTERIOR TRIM > Roof TrimREMOVAL1. CROSSTREK MODELCAUTION:• Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">• Airbag system satellite s ...