Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Inspection

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod

INSPECTION

1. Check the shifter fork and fork rod for damage. Replace if it is damaged.

2. Gearshift mechanism

Repair or replace the gearshift mechanism if excessively worn, bent or defective in any way.

3. Inspect the clearance between 1st, 2nd driven gear and reverse driven gear. If any clearance is not within specifications, replace the shifter fork as required.

Clearance (a) and (b):

9.5 mm (0.374 in)

(A)

1st driven gear

(B)

Reverse driven gear

(C)

2nd driven gear

1st-2nd shifter fork

Part No.

Mark

Remarks

32804AA060

1

Approaches 1st gear by 0.2 mm (0.008 in).

32804AA070

No mark

Standard

32804AA080

3

Approaches 2nd gear by 0.2 mm (0.008 in).

4. Inspect the clearance between the 3rd, 4th drive gear and the coupling sleeve. If any clearance is not within specifications, replace the shifter fork as required.

Clearance (a) and (b):

9.3 mm (0.366 in)

(A)

3rd drive gear

(B)

Coupling sleeve

(C)

4th drive gear

3rd-4th shifter fork

Part No.

Mark

Remarks

32810AA061

1

Approaches 4th gear by 0.2 mm (0.008 in).

32810AA071

No mark

Standard

32810AA101

3

Approaches 3rd gear by 0.2 mm (0.008 in).

5. Inspect the clearance between 5th drive gear and coupling sleeve. If any clearance is not within specifications, replace the shifter fork as required.

Clearance (a):

9.3 mm (0.366 in)

(A)

5th drive gear

(B)

Coupling sleeve

5th shifter fork

Part No.

Mark

Remarks

32812AA201

7

Approaches 5th gear by 0.2 mm (0.008 in).

32812AA211

No mark

Standard

32812AA221

9

Moves away from 5th gear by 0.2 mm (0.008 in).

6. Inspect the rod end clearances (A) and (B). If any clearance is not within specifications, replace the fork rod or shifter fork as required.

Clearance (A):

3rd-4th — 5th

0.5 — 1.3 mm (0.020 — 0.051 in)

Clearance (B):

1st-2nd — 3rd-4th

0.4 — 1.4 mm (0.016 — 0.055 in)

Shifter fork and rod
...

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