Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Manual Transmission Assembly

REMOVAL

1. Disconnect the ground cable from battery.

2. Remove the clip (A) from the air intake boot.

3. Loosen the clamp (B) connecting the air intake boot and air cleaner case (rear).

4. Loosen the clamp (C) which connects the air intake boot and throttle body.

5. Remove the air intake boot from the throttle body, and move it to the left side wheel apron.

6. Disconnect the following connectors and remove the clip.

(A)

Neutral position switch connector (brown)

(B)

Back-up light switch connector (gray)

(C)

Clip

7. Disconnect the transmission radio ground cord terminal.

8. Remove the harness bracket, disconnect the engine harness connectors, remove the air breather hose, and then remove the engine hanger rear.

(A)

Engine harness connectors

(B)

Engine hanger rear

(C)

Harness bracket

(D)

Air breather hose

9. Remove the starter. Starter > REMOVAL">

10. Remove the operating cylinder and suspend on a wire.

11. Remove the pitching stopper.

12. Disconnect two ground cables from rear end of the engine.

13. Set the ST.

ST1 41099AA012ENGINE SUPPORT BRACKET
ST2 41099AA020ENGINE SUPPORT

14. Remove the bolts which hold upper side of transmission to engine.

15. Remove the front tires.

16. Lift up the vehicle.

17. Remove the front under cover. Front Under Cover > REMOVAL">

18. Remove the center exhaust pipe. Center Exhaust Pipe > REMOVAL">

19. Drain transmission gear oil completely. Transmission Gear Oil > REPLACEMENT">

20. Remove the center exhaust cover.

21. Remove the hanger bracket.

22. Remove the propeller shaft. Propeller Shaft > REMOVAL">

23. Remove the gear shift rod and stay.

(1) Remove the stay.

(A)

Stay

(B)

Shift bracket

(2) Remove the gear shift rod.

(A)

Gear shift rod

24. Disconnect the stabilizer link.

25. Remove the bolt securing the ball joint of the front arm to the housing, then separate the front arms and the housing.

(A)

Front arm

(B)

Ball joint

26. Using a crowbar, separate the left and right front drive shafts.

27. Remove the bolts and nuts which hold lower side of transmission to engine.

28. Place the transmission jack under the transmission.

CAUTION:

Always support the transmission case with a transmission jack.

29. Remove the front crossmember and the rear crossmember.

30. While lowering the transmission jack, tighten the turnbuckle of the ST, and incline the engine unit rearward.

31. Remove the transmission assembly.

NOTE:

Move the transmission jack towards the rear until the main shaft is withdrawn from the clutch cover.

32. Remove the transmission cushion rubber.

Installation
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Oil seal
...

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