Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

DRIVE SHAFT SYSTEM > Rear Drive Shaft

REMOVAL

1. Disconnect the ground cable from battery. NOTE">

2. Lift up the vehicle, and then remove the rear wheels.

3. Remove the axle nut.

CAUTION:

Do not loosen the axle nut while the rear axle is loaded. Doing so may damage the hub unit bearing.

(1) Lift the crimped section of axle nut.

(2) Remove the axle nut using a socket wrench while depressing the brake pedal.

4. Remove the sensor assembly - headlight beam leveler. (Model with auto headlight beam leveler)

CAUTION:

Do not apply impact to the sensor assembly - headlight beam leveler or forcibly move the arm. Doing so may cause sensor damage and malfunction.

(1) Disconnect the connector of the sensor assembly - headlight beam leveler.

(2) Remove the nuts, and remove the sensor assembly - headlight beam leveler.

5. Drain differential gear oil.

6. Remove the propeller shaft. Propeller Shaft > REMOVAL">

7. Loosen the joint of rear differential assembly and rear drive shaft assembly.

T type: Pull out the rear drive shaft assembly by fitting the ST to the bolt (a) as shown in the figure.

CAUTION:

Fit the ST to the bolts as shown in the figure to prevent damage of the side bearing retainer.

Preparation tool:

ST: DRIVE SHAFT REMOVER (28099PA100)

VA1 type: Pull out the rear drive shaft assembly by fitting the tire lever (b) to the bolt (a) as shown in the figure.

CAUTION:

To prevent damage to the side bearing retainer, use by placing the tire lever against the bolt as shown in the figure.

Preparation tool:

Tire lever

8. Remove the installation section of rear differential assembly.

(1) Support the rear differential assembly with a transmission jack.

(2) Remove the bolts which hold the rear differential front crossmember from the rear sub frame assembly.

(3) Remove the self-locking nuts which hold the rear differential to the rear sub frame assembly.

9. Completely pull out the rear drive shaft assembly while lowering the rear differential.

CAUTION:

Pay attention to avoid damaging the boot of drive shaft.

10. Remove the rear drive shaft assembly from the rear axle housing.

NOTE:

If it is hard to remove, use the ST.

Preparation tool:

ST1: AXLE SHAFT PULLER (926470000)

ST2: AXLE SHAFT PULLER PLATE (28099PA110)

Assembly
DRIVE SHAFT SYSTEM > Rear Drive ShaftASSEMBLYCAUTION:Wrap shaft splines with vinyl tape to protect the boot from scratches.NOTE:Use specified grease.Grease:BJ, EBJ side: NKG814DOJ side: NKG8141. In ...

Disassembly
DRIVE SHAFT SYSTEM > Rear Drive ShaftDISASSEMBLY1. Remove the outer race (DOJ) from the shaft assembly.CAUTION:Be careful not to damage the boot.(1) Using a flat tip screwdriver or pliers, loosen t ...

Other materials:

Installation
REAR SUSPENSION > Front Lateral LinkINSTALLATIONCAUTION:• Be sure to use a new self-locking nut.• Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.1. Before installation, inspect the following items and repl ...

Gross Vehicle Weight (GVW) and Gross Vehicle Weight Rating (GVWR)
Gross Vehicle Weight The Gross Vehicle Weight (GVW) must never exceed the Gross Vehicle Weight Rating (GVWR). Gross Vehicle Weight (GVW) is the combined total of the weight of the vehicle, driver, passengers, luggage, trailer hitch, trailer tongue load and any other optional equipment ...

Installation
MECHANICAL(H4DO) > Rocker CoverINSTALLATION1. ROCKER COVER RH1. Install the #1 spark plug pipe gasket and #3 spark plug pipe gasket to the #1 spark plug pipe and #3 spark plug pipe.NOTE:• Use a new #1 spark plug pipe gasket and #3 spark plug pipe gasket.• Apply a light coat of engine ...

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