Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

DRIVE SHAFT SYSTEM > Rear Drive Shaft

DISASSEMBLY

1. Remove the outer race (DOJ) from the shaft assembly.

CAUTION:

Be careful not to damage the boot.

(1) Using a flat tip screwdriver or pliers, loosen the boot band on the large end of boot (DOJ).

CAUTION:

Be careful not to damage the boot.

(2) Remove the boot band on the small end of boot (DOJ) in the same manner.

(3) Remove the large end of boot (DOJ) from outer race (DOJ).

(4) Remove the round snap ring at the neck of outer race (DOJ) with a flat tip screwdriver.

(5) Remove the outer race (DOJ) from the shaft assembly.

(6) Wipe off the grease and take out the ball bearings.

CAUTION:

The grease is a special grease (grease for constant velocity joints). Do not mix with other greases.

NOTE:

Disassemble the parts taking care not to lose balls.

(A)

Outer race (DOJ)

(B)

Grease

2. Remove the cage from the inner race.

(1) Turn the cage by a half pitch to the track groove of inner race and shift the cage.

(2) Using pliers, remove the snap ring fixing the inner race to the shaft.

(3) Take out the inner race.

(4) Remove the cage from the shaft and remove the boot (DOJ).

CAUTION:

Wrap shaft splines with vinyl tape to protect the boot from scratches.

3. Remove the boot (BJ) or boot (EBJ) in the same procedure as the boot (DOJ).

NOTE:

Further disassembly of the drive shaft is impossible because the BJ and EBJ cannot be disassembled.

Removal
DRIVE SHAFT SYSTEM > Rear Drive ShaftREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Lift up the vehicle, and then remove the rear wheels.3. Remove the axle nut.CAUTION:Do not ...

Inspection
DRIVE SHAFT SYSTEM > Rear Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. Repair or replace if defective.• DOJ (Double Offset Joint):Check for seizure, corrosion ...

Other materials:

Road test Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Road TestINSPECTION1. GENERAL PRECAUTIONRoad tests should be conducted to properly diagnose the condition of CVT.CAUTION:Always observe the local traffic laws when performing the test.2. D RANGE SHIFT FUNCTIONMake sure that the engine speed is 1,100 — ...

Installation
CLUTCH SYSTEM > Clutch PedalINSTALLATION1. Install in the reverse order of removal.CAUTION:Always use a new clevis pin.Tightening torque:Clutch pedal18 N·m (1.8 kgf-m, 13.3 ft-lb)Knee airbag module7.5 N·m (0.76 kgf-m, 5.5 ft-lb)Air intake boot3 N·m (0.3 kgf-m, 2.2 ft-lb)2. Ad ...

Schedule Maintenance schedule
PERIODIC MAINTENANCE SERVICES > ScheduleMAINTENANCE SCHEDULE1. MODEL WITH US SPECIFICATIONMaintenance itemMaintenance interval[Number of months or km (miles), whichever occurs first] Months3612182430364248546066To be continued to the next table.Remarks? 1,000 km4.89.619.228.838.44857.667.276.886. ...

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