MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Reverse Idler Gear
INSTALLATION
1. Install the reverse shifter lever, adjusting washer, reverse idler gear, reverse idler gear shaft and washer, and secure them with the straight pin.
NOTE:
• Be sure to install the reverse idler gear shaft from rear side.
• Use a new straight pin.

(A) | Straight pin |
(B) | Reverse idler gear shaft |
(C) | Reverse idler gear |
(D) | Adjusting washer |
(E) | Reverse idler gear washer |
(F) | Reverse shifter lever |
2. Check and adjust clearance between the reverse idler gear and the timing case wall surface. Reverse Idler Gear > INSTALLATION">
Reverse Idler Gear > ADJUSTMENT">
3. Install the shifter forks and rods. Shifter Fork and Rod > INSTALLATION">
4. Install the front differential assembly. Front Differential Assembly > INSTALLATION">
5. Install the main shaft assembly. Main Shaft Assembly > INSTALLATION">
6. Install the drive pinion shaft assembly. Drive Pinion Shaft Assembly > INSTALLATION">
7. Install the transmission case. Transmission Case > INSTALLATION">
8. Install the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > INSTALLATION">
9. Install the back-up light switch and the neutral position switch. Switches and Harness > INSTALLATION">
10. Install the manual transmission assembly to the vehicle. Manual Transmission Assembly > INSTALLATION">
InspectionFront seats
WARNING
Never adjust the seat while driving
to avoid loss of vehicle control
and personal injury.
Before adjusting the seat, make
sure the hands and feet of rear
seat passengers and cargo are
clear of the adjusting mechanism.
After adjusting the seat, push it
slightly to make sur ...
Inspection
ENTERTAINMENT > Switches and HarnessINSPECTION1. SATELLITE SWITCH ASSEMBLY1. Measure the resistance between connector terminals.Preparation tool:Circuit testerTerminal No.Inspection conditionsStandard6 — 2VOL (+)VOL (−)SEEK (›)SEEK (‹)LISTRETURNA circuit is all OFF.Approx. 1 ...
Removal
MECHANICAL(H4DO) > Crank PulleyREMOVALNOTE:When replacing a single part, perform the work with the engine assembly installed to body.1. When working on the vehicleNOTE:When working on the vehicle, perform the following steps also.(1) Remove the radiator main fan & fan motor assembly and radia ...