Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft Assembly

INSTALLATION

1. Attach the needle bearing and oil seal to the front of the main shaft assembly.

NOTE:

Wrap the clutch splined section with vinyl tape to prevent damage to the oil seal.

Apply NICHIMOLY N-130 or the equivalent to the sealing lip of the oil seal.

Use a new oil seal.

2. Fit the knock pin hole of the needle bearing outer race to the transmission case knock pin, and install the main shaft assembly.

NOTE:

Align the end face of the seal with surface (A) when installing the oil seal.

Face the cutout portion of the snap ring for the ball bearing to the drive pinion shaft assembly.

3. Install the drive pinion shaft assembly. Drive Pinion Shaft Assembly > INSTALLATION">

4. Check each shifter fork. Shifter Fork and Rod > INSPECTION">

5. Select a main shaft rear plate. Main Shaft Assembly > ADJUSTMENT">

6. Install the transmission case. Transmission Case > INSTALLATION">

7. Install the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > INSTALLATION">

8. Install the manual transmission assembly to the vehicle. Manual Transmission Assembly > INSTALLATION">

Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft AssemblyINSPECTIONDisassembled parts should be washed with cleaning solvent first, then inspected carefully.1. BearingReplace the bearings in ...

Manual transmission assembly
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Other materials:

Removal
INSTRUMENTATION/DRIVER INFO > Multi-function Display (MFD)REMOVAL1. MULTI FUNCTION DISPLAY1. Disconnect the ground cable from battery. NOTE">2. Remove the center grille assembly. Air Vent Grille > REMOVAL">3. Release the claw and hook, and then remove the cover center UPR.NOT ...

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AIRBAG SYSTEM (DIAGNOSTICS) > Diagnostic Chart with Trouble CodeDTC B1000 AIRBAG ECU MALFUNCTIONDIAGNOSIS START CONDITION:Ignition voltage is 10 V to 16 V.DTC DETECTING CONDITION:Airbag control module is faulty.CAUTION:Before performing diagnosis, refer to “CAUTION” in “General ...

Disassembly
CLUTCH SYSTEM > Clutch PedalDISASSEMBLY1. Remove the clutch switches.2. Remove the clip, assist spring, rod and bushing.(A)Clip(B)Assist spring(C)Assist rod(D)Bushing(E)Clevis pin3. Remove the spring pin and lever.(A)Spring pin(B)Lever4. Remove the clutch pedal and pedal bushings.(A)Clutch pedal( ...

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