COOLING(H4DO) > Thermostat
INSTALLATION
1. ENGINE SIDE
1. Install a gasket to thermostat.
NOTE:
Use a new gasket.
2. Install the thermostat and thermostat cover.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

(A) | Thermostat cover | (B) | Gasket | (C) | Thermostat |
3. Connect the radiator outlet hose to thermostat cover.

4. Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION">
5. Install the under cover. Front Under Cover > INSTALLATION">
6. Lower the vehicle.
7. Connect the battery ground terminal. NOTE">
8. Fill engine coolant. Engine Coolant > REPLACEMENT">
2. CVTF COOLER (WITH WARMER FEATURE) SIDE
1. Install a gasket to thermostat.
NOTE:
Use a new gasket.
2. Install the thermostat and thermostat cover.
NOTE:
Install the parts with the air vent hole facing upward.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

(A) | Thermostat cover | (B) | Gasket | (C) | Thermostat |
(D) | Air vent hole |
3. Connect the engine coolant hose to the thermostat cover.

4. Install the engine hanger to the cylinder block RH.
Tightening torque:
21 N·m (2.1 kgf-m, 15.5 ft-lb)

5. Connect the connector (A) to the manifold absolute pressure sensor.
6. Connect the connector (B) to the throttle position sensor.
7. Connect the connector (C) to the EGR control valve.

8. Connect the engine harness connector.
(1) Connect the bulkhead harness connector to the engine harness connector (black) and engine harness connector (brown).

(2) Install the bolt which secures the bulkhead harness connector bracket.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

9. Install the air intake boot. Air Intake Boot > INSTALLATION">
10. Lift up the vehicle.
11. Install the under cover. Front Under Cover > INSTALLATION">
12. Lower the vehicle.
13. Connect the battery ground terminal. NOTE">
14. Fill engine coolant. Engine Coolant > REPLACEMENT">
RemovalInspection
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > PCV ValveINSPECTION1. PCV VALVE1. Check that the PCV valve has no deformation, cracks or other damages.2. Check that air is discharged from (B) when air is blown into (A).3. Check that air does not come out from (B) when air is blown into ( ...
Caution
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > General DescriptionCAUTION• Prior to starting work, pay special attention to the following:1. Always wear work clothes, a work cap, and protective shoes. Additionally, wear a helmet, protective goggles, etc. if necessary.2. Protect the vehicle using a s ...
Installation
SECURITY AND LOCKS > Front Outer HandleINSTALLATION1. Before installation, check the following items.• Rod is free from deformation.• Grease is applied sufficiently to rod joints.If grease is insufficient, add it as necessary before assembling the rod.• If the lever is faulty, r ...