COOLING(H4DO) > Engine Cooling System Trouble in General
INSPECTION
Trouble | Possible cause | Corrective action |
Over-heating | a. Insufficient engine coolant | Replenish engine coolant, inspect for leakage, and repair it if necessary. |
b. Defective thermostat | Replace. | |
c. Malfunction of water pump | Replace. | |
d. Clogged engine coolant passage | Clean. | |
e. Improper ignition timing | Inspect and repair ignition control system. Basic Diagnostic Procedure"> | |
f. Clogged or leaking radiator | Clean, repair or replace. | |
g. Defective radiator cap | Replace. | |
h. Improper engine oil in engine coolant | Replace the engine coolant. If ineffective, check, repair or replace engine components. | |
i. Air/fuel mixture ratio too lean | Inspect and repair the fuel injection system. Basic Diagnostic Procedure"> | |
j. Excessive back pressure in exhaust system | Clean or replace. | |
k. Insufficient clearance between piston and cylinder | Adjust or replace. | |
l. Slipping clutch | Repair or replace. | |
m. Dragging brake | Adjust. | |
n. Malfunction of radiator fan | Inspect the radiator fan relay, engine coolant temperature sensor or fan motor and replace them. | |
Over-cooling | a. Ambient temperature extremely low | Partly cover radiator front area. |
b. Defective thermostat | Replace. | |
Engine coolant leaks | a. Loosened or damaged connecting units on hoses | Repair or replace. |
b. Leakage from water pump | Replace. | |
c. Leakage from water pipe | Repair or replace. | |
d. Leakage around cylinder head gasket | Retighten cylinder head bolts or replace cylinder head gasket. | |
e. Damaged or cracked cylinder head and cylinder block | Repair or replace. | |
f. Damaged or cracked thermostat cover | Repair or replace. | |
g. Leakage from radiator | Repair or replace. | |
Noise | a. Defective radiator fan | Replace. |
b. Defective water pump bearing | Replace water pump. | |
c. Defective water pump mechanical seal | Replace water pump. |
Specification
CLUTCH SYSTEM > General DescriptionSPECIFICATIONModel2.0 LTransmission type5MTClutch coverTypePush typeDiaphragm set loadN (kgf, lbf)5,688 (580, 1,279)Clutch discFacing materialWoven (non-asbestos)O.D. ? I.D. ? Thicknessmm (in)Flywheel side225 ? 150 ? 3.2 (8.86 ? 5.9 ? 0.126)Clutch cover side225 ...
Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Center DifferentialDISASSEMBLYRemove the ball bearing using ST.NOTE:Center differential is a non-disassembled part which should not be disassembled.ST 498077300CENTER DIFFERENTIAL BEARING REMOVER ...
Specification
TELEMATICS SYSTEM (DIAGNOSTICS) > Control Module I/O SignalSPECIFICATION1. DATA COMMUNICATION MODULE (DCM)Terminal No.ContentMeasuring conditionStandardA1 — — — A2 — — — A3LED GREEN — — A4 ←> Chassis groundi-buttoni-button OFF > ON1.6 k? or more > less than 1 ?A ...