COOLING(H4DO) > Engine Cooling System Trouble in General
INSPECTION
Trouble | Possible cause | Corrective action |
Over-heating | a. Insufficient engine coolant | Replenish engine coolant, inspect for leakage, and repair it if necessary. |
b. Defective thermostat | Replace. | |
c. Malfunction of water pump | Replace. | |
d. Clogged engine coolant passage | Clean. | |
e. Improper ignition timing | Inspect and repair ignition control system. Basic Diagnostic Procedure"> | |
f. Clogged or leaking radiator | Clean, repair or replace. | |
g. Defective radiator cap | Replace. | |
h. Improper engine oil in engine coolant | Replace the engine coolant. If ineffective, check, repair or replace engine components. | |
i. Air/fuel mixture ratio too lean | Inspect and repair the fuel injection system. Basic Diagnostic Procedure"> | |
j. Excessive back pressure in exhaust system | Clean or replace. | |
k. Insufficient clearance between piston and cylinder | Adjust or replace. | |
l. Slipping clutch | Repair or replace. | |
m. Dragging brake | Adjust. | |
n. Malfunction of radiator fan | Inspect the radiator fan relay, engine coolant temperature sensor or fan motor and replace them. | |
Over-cooling | a. Ambient temperature extremely low | Partly cover radiator front area. |
b. Defective thermostat | Replace. | |
Engine coolant leaks | a. Loosened or damaged connecting units on hoses | Repair or replace. |
b. Leakage from water pump | Replace. | |
c. Leakage from water pipe | Repair or replace. | |
d. Leakage around cylinder head gasket | Retighten cylinder head bolts or replace cylinder head gasket. | |
e. Damaged or cracked cylinder head and cylinder block | Repair or replace. | |
f. Damaged or cracked thermostat cover | Repair or replace. | |
g. Leakage from radiator | Repair or replace. | |
Noise | a. Defective radiator fan | Replace. |
b. Defective water pump bearing | Replace water pump. | |
c. Defective water pump mechanical seal | Replace water pump. |
Installation
Radiator cap InspectionPreparation tool
EXTERIOR/INTERIOR TRIM > General DescriptionPREPARATION TOOLTOOL NAMEREMARKSClip removerUsed for removing trim.• KTC AP201-10A• KTC AP201-N• KTC AP203-10A• KTC AP20L-10BOr equivalent.Clip clamp pliersUsed for removal of various clips and clamps.• KTC CCP-190Or equiva ...
Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Air Breather HoseINSTALLATION1. FRONT DIFFERENTIAL SIDEInstall in the reverse order of removal.NOTE:Securely insert the air breather hose until the hose end contacts the catch of the pitching stopper bracket.2. TRANSMISSION CASE SIDEInstall in the rever ...
Inspection
MECHANICAL(H4DO) > Cylinder BlockINSPECTION1. CYLINDER BLOCK & PISTON1. Visually inspect to make sure that there are no cracks, scratches or other damage.2. Use liquid penetrant tester on the important sections to check for fissures.3. Check that there are no traces of gas leaking or water le ...