Subaru Crosstrek Service Manual: Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft Assembly
DISASSEMBLY
1. Put vinyl tape around main shaft spline to protect the oil seal from damage. Then pull out the oil seal and needle bearing by hand.
2. Remove the lock nut and lock washer.
NOTE:
Flatten the lock nut tab before removing the lock nut.
| ST1 498937000 | TRANSMISSION HOLDER |
| ST2 499987003 | SOCKET WRENCH (35) |
3. Remove the 5th hub & sleeve No. 2, baulk lever, 5th baulk ring, and 5th drive gear & needle bearing.
(A) | 5th hub & sleeve No. 2 |
(B) | 5th baulk ring |
(C) | 5th drive gear |
4. Using ST1 and ST2, remove the rest of the parts.
NOTE:
• When replacing the sleeve & hub, replace them as a set.
• Do not disassemble the sleeve & hub; the engaging point is pre-determined.
• If it is necessary to disassemble, mark the engaging points on the splines beforehand.
| ST1 899864100 | REMOVER |
| ST2 899714110 | REMOVER |
(A) | Press |
Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft AssemblyASSEMBLY1. When the sleeve & hub assemblies have been disassembled, reassemble by aligning the alignment marks.NOTE:Position the o ...
Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Main Shaft AssemblyINSPECTIONDisassembled parts should be washed with cleaning solvent first, then inspected carefully.1. BearingReplace the bearings in ...
Other materials:
Component
STARTING/CHARGING SYSTEMS(H4DO) > General DescriptionCOMPONENT1. STARTER(1)Starter housing ASSY(9)Overrunning clutch(17)Sleeve bearing(2)Sleeve bearing(10)Internal gear ASSY(18)Starter cover ASSY(3)Shift lever(11)Shaft (4)Plate(12)Pinion gearTightening torque: N·m (kgf-m, ft-lb)(5)Seal rub ...
Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Automatic Transmission AssemblyREMOVAL1. Disconnect the ground cable from battery. NOTE">NOTE:For model with battery sensor, disconnect the ground terminal from battery sensor.2. Remove the clip (A) from the air intake boot.3. Loosen the clamp ...
Installation
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel Tank ProtectorINSTALLATIONInstall in the reverse order of removal.NOTE:Use a new self-locking nut.Tightening torque:T1: 9 N·m (0.9 kgf-m, 6.6 ft-lb) T2: 18 N·m (1.8 kgf-m, 13.3 ft-lb)(A)Self-locking nut ...
