Subaru Crosstrek Service Manual: Disassembly

Subaru Crosstrek Service Manual / Continuously variable transmission(tr580) / Transfer clutch / Disassembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch

DISASSEMBLY

1. Remove the snap ring, and then remove the pressure plate, drive plate and driven plate.

(A)

Snap ring

2. Compress the return spring using the ST to remove the snap ring.

ST 18762AA001

COMPRESSOR SPECIAL TOOL

(A)	Snap ring
(B)	Transfer clutch piston seal

3. Remove the transfer clutch piston seal.

4. Remove the return spring.

5. Remove the transfer clutch piston by blowing compressed air through transfer clutch assembly hole.

NOTE:

Plug the holes through which the compressed air is not blown.

6. Remove the ball bearing using ST.

ST1 18767AA010

BEARING REMOVER

ST2 18723AA000

REMOVER

Assembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchASSEMBLY1. Install the transfer clutch piston.NOTE:Apply CVTF to the transfer clutch piston lip.2. Install the return spring.3. Install th ...

Inspection

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchINSPECTION• Inspect the drive plate facing for wear and damage.• Driven plate for discoloration (burned color)• Make sur ...

Other materials:

Operation
VEHICLE DYNAMICS CONTROL (VDC) > VDC Sequence ControlOPERATION1. While the VDC sequence control is performed, the operation of the hydraulic unit can be checked using the brake tester or pressure gauge after the hydraulic unit solenoid valve is operated.2. VDC sequence control can be started by S ...

Assembly
BRAKE > Master CylinderASSEMBLYCAUTION:When replacing the reservoir tank, adhere the label to the position shown in the figure. (C5 model)Preparation items:C5 modelPart No.: Label (25080GA010)(a)Label(b)Brake booster 1. Install the seal to the cylinder body assembly.2. Install the reservoir tank ...

Removal
LIGHTING SYSTEM > Day Time Running ResistorREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Lift up the vehicle.3. Remove the screw and clips, and turn over the front side of the mud guard - front.4. Remove the resistor assembly - daytime running light.CAUTION:The resistor ma ...