Subaru Crosstrek Service Manual: Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Clutch
ASSEMBLY
1. Install the transfer clutch piston.
NOTE:
Apply CVTF to the transfer clutch piston lip.
2. Install the return spring.
3. Install the transfer clutch piston seal.
NOTE:
Apply CVTF to the lip section of transfer clutch piston seal.
4. Compress the return spring using the ST to install the snap ring.
| ST 18762AA001 | COMPRESSOR SPECIAL TOOL |
(A) | Snap ring |
(B) | Transfer clutch piston seal |
5. Install the pressure plate, driven plate, drive plate and snap ring.
(A) | Snap ring |
6. Blow compressed air through transfer clutch assembly hole, and check the transfer clutch piston operation.
NOTE:
Plug the holes through which the compressed air is not blown.
7. Before measuring clearance “A”, place same thickness shims on both sides to prevent the plate from tilting.
8. When the clearance “A” exceeds the limit for use, select the transfer clutch plate set and pressure plate, and adjust the clearance “A” within the initial specified value.
Initial standard:
0.7 — 1.1 mm (0.028 — 0.043 in)
Limit thickness:
1.3 mm (0.051 in)
(1) Measure the thickness of the pressure plate for the transfer clutch plate set that has been used before replacement.
(2) Select the transfer clutch plate set that uses the pressure plate of which the value is close to the measured value in (1), and check the clearance “A”.
Transfer clutch plate set | |
Part No. | Pressure plate thickness mm (in) |
31523AA370 | 3.3 (0.130) |
31523AA380 | 3.7 (0.146) |
31523AA390 | 4.1 (0.161) |
31523AA400 | 4.5 (0.177) |
(3) When the clearance “A” exceeds the limit for use in step (2), replace the pressure plate installed on the lower side of the transfer clutch plate set, and check the clearance “A” again.
Pressure plate | |
Part No. | Thickness mm (in) |
31593AA151 | 3.3 (0.130) |
31593AA161 | 3.7 (0.146) |
(4) When the clearance “A” exceeds the limit for use in step (3), select the transfer clutch plate set that was not used in step (2), and adjust the clearance “A” again.
9. Check the clearance between snap ring and pressure plate. Transfer Clutch > INSPECTION">
10. Using the ST, install the ball bearing.
NOTE:
Use a new ball bearing.
| ST1 398177700 | INSTALLER |
| ST2 499277000 | INSTALLER |
Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchREMOVAL1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove the extensio ...
Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchDISASSEMBLY1. Remove the snap ring, and then remove the pressure plate, drive plate and driven plate.(A)Snap ring2. Compress the return sp ...
Other materials:
Inspection
TIRE PRESSURE MONITORING SYSTEM (DIAGNOSTICS) > General DescriptionINSPECTIONBefore performing diagnosis, check the following item which might affect the quality of the tire pressure monitoring system.1. TIRE• Inspect that the tire pressure is within the specification while the tire is cool ...
Towing with all wheels on the ground
1. Release the parking brake and put the
transmission in the "N" position.
2. The ignition switch should be in the
"ON" position while the vehicle is being
towed.
3. Take up slack in the towline slowly to
prevent damage to the vehicle.
WARNING
Never turn the ignition switch to
t ...
Dtc b2785 lin communication
KEYLESS ACCESS WITH PUSH BUTTON START SYSTEM (DIAGNOSTICS) > Diagnostic Procedure with Diagnostic Trouble Code (DTC)DTC B2785 LIN COMMUNICATIONDTC detecting condition:When the keyless access CM detected the collation system LIN bus communication error three times in a row.Trouble symptom:The keyl ...
