Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly

DISASSEMBLY

1. FORWARD CLUTCH ASSEMBLY

1. Remove the snap ring.

2. Remove the retaining plate, drive plate, driven plate and dish plate.

3. Compress the return spring using the ST to remove the snap ring.

ST1 18762AA010COMPRESSOR SPECIAL TOOL
ST2 398673600COMPRESSOR

4. Remove the chamber COMPL and snap ring.

5. Remove the return spring.

6. Remove the forward clutch piston by blowing compressed air intermittently from the forward clutch carrier hole.

2. PLANETARY CARRIER ASSY

NOTE:

Disassemble the balance oil guide only.

1. Remove the snap ring.

2. Remove the balance oil guide.

3. INTERNAL GEAR

1. Remove the snap ring.

2. Remove the thrust gear plate.

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch AssemblyASSEMBLY1. FORWARD CLUTCH ASSEMBLY1. Install the forward clutch piston to forward clutch drum.NOTE:• Apply CVTF to the seal ...

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch AssemblyINSPECTION• Check the forward clutch drum, internal gear, sun gear and forward clutch piston lip for wear or damage.• ...

Other materials:

Preparation tool
SEAT BELT SYSTEM > General DescriptionPREPARATION TOOL1. SPECIAL TOOL• SUBARU SELECT MONITORILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS — SUBARU SELECT MONITOR 4Used for setting of each function and troubleshooting for electrical system.NOTE:For detailed operation procedures of Subaru Selec ...

Installation
EXTERIOR/INTERIOR TRIM > Side GarnishINSTALLATIONCAUTION:Do not reuse the garnish assembly. Deformation occurs on the garnish assembly when once removed, and this may cause improper adhesion.1. Install each part in the reverse order of removal.2. Install the garnish assembly - fender and the garn ...

Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchADJUSTMENT1. Install the transfer clutch assembly to the extension case with the transfer driven gear shims and thrust bearings removed.2. Install the thrust bearing to the transfer driven gear.NOTE:Make sure to install in the right direc ...

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