Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly

DISASSEMBLY

1. Flatten the tab of the lock nut.

2. Using ST1, ST2 and ST3, fix at the spline portion of drive pinion shaft to remove the lock nut.

ST1 499787500ADAPTER
ST2 499787700WRENCH
ST3 498937110HOLDER

3. Remove the drive pinion shaft from the drive pinion retainer.

4. Using the round bar with diameter of 36 mm (1.42 in) or 37 mm (1.46 in), remove the bearing inner race and plug.

5. Remove the drive pinion washer.

6. Remove the drive pinion spacer.

7. Remove the O-ring.

8. Remove the inner race and drive pinion shim from drive pinion shaft using ST.

ST 498515500REMOVER

9. Using the ST, remove the outer race.

ST 398527700PULLER ASSY

10. Remove the two oil seals using a screwdriver wrapped with cloth etc.

CAUTION:

Do not damage the fitting surface of oil seal.

11. Remove the plug from drive pinion retainer.

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyASSEMBLY1. Install the plug to drive pinion retainer.NOTE:• Use new O-rings.• Apply CVTF to the O-rings.Tightening ...

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyINSPECTION• Make sure that all component parts are free of scratches, holes and other faults.• Check the tooth con ...

Other materials:

Wiring diagram
SECURITY AND LOCKS > Security SystemWIRING DIAGRAMRefer to “Security System” in the wiring diagram.• Model without push button start: Security System > WIRING DIAGRAM">• Model with push button start: Security System > WIRING DIAGRAM"> ...

Disassembly
SECURITY AND LOCKS > Ignition Key LockDISASSEMBLY1. Remove the immobilizer antenna assembly or the ignition switch illumination. Immobilizer Antenna > REMOVAL">2. Release the claws, and pull the key warning switch downwards to remove.3. Remove the screws and remove the key lock soleno ...

Caution
REAR SUSPENSION > General DescriptionCAUTIONPlease clearly understand and adhere to the following general precautions. They must be strictly followed to avoid minor or serious injury to the person doing the work or people in the area.1. EACH PROCEDURE• Wear appropriate work clothing, includ ...

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