Subaru Crosstrek Service Manual: Installation

1. ROCKER COVER RH

1. Install the #1 spark plug pipe gasket and #3 spark plug pipe gasket to the #1 spark plug pipe and #3 spark plug pipe.

NOTE:

• Use a new #1 spark plug pipe gasket and #3 spark plug pipe gasket.

• Apply a light coat of engine oil to the #1 spark plug pipe gasket and #3 spark plug pipe gasket, and insert them onto the spark plug pipe edge (A).

2. Install the rocker cover gasket RH to the rocker cover RH.

NOTE:

Use a new rocker cover gasket RH.

3. Apply liquid gasket to the mating surface of rocker cover RH as shown in the figure.

NOTE:

• Before applying liquid gasket, degrease the old liquid gasket seal surface of the engine.

• Be careful not to allow liquid gasket to be squeezed out from rocker cover RH.

• Install within 5 min. after applying liquid gasket.

Liquid gasket:

THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

Liquid gasket applying diameter:

3.5±0.5 mm (0.1378±0.0197 in)

4. Set the rocker cover RH, and tighten the bolts in numerical order as shown in the figure.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

5. Install the intake manifold protector RH.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

6. Install the #1 ignition coil and the #3 ignition coil. Ignition Coil > INSTALLATION">

7. When working on the vehicle

NOTE:

When working on the vehicle, perform the following steps also.

(1) Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION">

(2) Install the air intake boot. Air Intake Boot > INSTALLATION">

(3) Install the air cleaner case. Air Cleaner Case > INSTALLATION">

1. When working on the vehicle

NOTE:

When working on the vehicle, perform the following steps also.

(1) Align the timing mark (B) on crank pulley to the 0° in timing gauge (A) on chain cover as shown in the figure, and turn the crankshaft by 180° clockwise from that position.

NOTE:

This procedure is required to prevent the rocker cover LH and the cam lobe of camshaft LH contacting with each other when installing the rocker cover LH.

2. Install the #2 spark plug pipe gasket and #4 spark plug pipe gasket to the #2 spark plug pipe and #4 spark plug pipe.

NOTE:

• Use a new #2 spark plug pipe gasket and #4 spark plug pipe gasket.

• Apply a light coat of engine oil to the #2 spark plug pipe gasket and #4 spark plug pipe gasket, and insert them onto the spark plug pipe edge (A).

3. Install the rocker cover gasket LH to the rocker cover LH.

NOTE:

Use a new rocker cover gasket LH.

4. Apply liquid gasket to the mating surface of rocker cover LH as shown in the figure.

NOTE:

• Before applying liquid gasket, degrease the old liquid gasket seal surface of the engine.

• Be careful not to allow liquid gasket to be squeezed out from rocker cover LH.

• Install within 5 min. after applying liquid gasket.

Liquid gasket:

THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

Liquid gasket applying diameter:

3.5±0.5 mm (0.1378±0.0197 in)

5. Set the rocker cover LH, and tighten the bolts in numerical order as shown in the figure.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

6. Install the intake manifold protector LH.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

7. Install the #2 ignition coil and the #4 ignition coil. Ignition Coil > INSTALLATION">

8. When working on the vehicle

NOTE:

When working on the vehicle, perform the following steps also.

(1) Install the air intake duct. Air Intake Duct > INSTALLATION">

(2) Install the battery. Battery > INSTALLATION">

(3) Install the V-belt cover.

Tightening torque:

7 N·m (0.7 kgf-m, 5.2 ft-lb)

Removal

Timing chain assembly

Other materials:

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