Subaru Crosstrek Service Manual: Installation
MECHANICAL(H4DO) > Rocker Cover
INSTALLATION
1. ROCKER COVER RH
1. Install the #1 spark plug pipe gasket and #3 spark plug pipe gasket to the #1 spark plug pipe and #3 spark plug pipe.
NOTE:
• Use a new #1 spark plug pipe gasket and #3 spark plug pipe gasket.
• Apply a light coat of engine oil to the #1 spark plug pipe gasket and #3 spark plug pipe gasket, and insert them onto the spark plug pipe edge (A).
2. Install the rocker cover gasket RH to the rocker cover RH.
NOTE:
Use a new rocker cover gasket RH.
3. Apply liquid gasket to the mating surface of rocker cover RH as shown in the figure.
NOTE:
• Before applying liquid gasket, degrease the old liquid gasket seal surface of the engine.
• Be careful not to allow liquid gasket to be squeezed out from rocker cover RH.
• Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent
Liquid gasket applying diameter:
3.5±0.5 mm (0.1378±0.0197 in)
(A) | 10 mm (0.394 in) or more | (C) | 89 mm (3.504 in) or more | (D) | Arch starting point |
(B) | 68 mm (2.677 in) or more |
4. Set the rocker cover RH, and tighten the bolts in numerical order as shown in the figure.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
5. Install the intake manifold protector RH.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
6. Install the #1 ignition coil and the #3 ignition coil. Ignition Coil > INSTALLATION">
7. When working on the vehicle
NOTE:
When working on the vehicle, perform the following steps also.
(1) Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION">
(2) Install the air intake boot. Air Intake Boot > INSTALLATION">
(3) Install the air cleaner case. Air Cleaner Case > INSTALLATION">
2. ROCKER COVER LH
1. When working on the vehicle
NOTE:
When working on the vehicle, perform the following steps also.
(1) Align the timing mark (B) on crank pulley to the 0° in timing gauge (A) on chain cover as shown in the figure, and turn the crankshaft by 180° clockwise from that position.
NOTE:
This procedure is required to prevent the rocker cover LH and the cam lobe of camshaft LH contacting with each other when installing the rocker cover LH.
2. Install the #2 spark plug pipe gasket and #4 spark plug pipe gasket to the #2 spark plug pipe and #4 spark plug pipe.
NOTE:
• Use a new #2 spark plug pipe gasket and #4 spark plug pipe gasket.
• Apply a light coat of engine oil to the #2 spark plug pipe gasket and #4 spark plug pipe gasket, and insert them onto the spark plug pipe edge (A).
3. Install the rocker cover gasket LH to the rocker cover LH.
NOTE:
Use a new rocker cover gasket LH.
4. Apply liquid gasket to the mating surface of rocker cover LH as shown in the figure.
NOTE:
• Before applying liquid gasket, degrease the old liquid gasket seal surface of the engine.
• Be careful not to allow liquid gasket to be squeezed out from rocker cover LH.
• Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent
Liquid gasket applying diameter:
3.5±0.5 mm (0.1378±0.0197 in)
(A) | 10 mm (0.394 in) or more | (C) | 73 mm (2.874 in) or more | (D) | Arch starting point |
(B) | 51 mm (2.008 in) or more |
5. Set the rocker cover LH, and tighten the bolts in numerical order as shown in the figure.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
6. Install the intake manifold protector LH.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
7. Install the #2 ignition coil and the #4 ignition coil. Ignition Coil > INSTALLATION">
8. When working on the vehicle
NOTE:
When working on the vehicle, perform the following steps also.
(1) Install the air intake duct. Air Intake Duct > INSTALLATION">
(2) Install the battery. Battery > INSTALLATION">
(3) Install the V-belt cover.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
Removal
MECHANICAL(H4DO) > Rocker CoverREMOVAL1. ROCKER COVER RHNOTE:When replacing a single part, perform the work with the engine assembly installed to body.1. When working on the vehicleNOTE:When workin ...
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