Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering Gearbox

REMOVAL

CAUTION:

The power steering control module continues to operate after the engine stops and calculate the temperature in the control module. Therefore, before starting service of the power steering system which requires disconnection of the connector, stop the engine and allow approx. 30 minutes until the control module becomes cold.

Before removal or installation, be sure to remove any foreign matter (dust, moisture, oil, etc.) from the power steering control module connector.

1. Lift up the vehicle, and then remove the front wheels.

2. Remove the under cover - front. Front Under Cover > REMOVAL">

3. Remove the universal joint assembly - steering. Universal Joint > REMOVAL">

4. Disconnect the ground cable from battery. NOTE">

5. Adjust the tilt position of the column assembly - steering to the lowest position and lock the tilt lever.

6. Remove the universal joint assembly - steering. Universal Joint > REMOVAL">

7. Disconnect the connector and harness clamp from power steering control module.

8. Disconnect the tie-rod end.

(1) Pull out the cotter pin (a).

(2) Remove the castle nut (b).

(3) Using a tie-rod ball joint puller, remove the tie-rod end (c).

Preparation tool:

Tie-rod ball joint puller

9. Remove the front crossmember support.

10. Remove the front exhaust pipe assembly. Front Exhaust Pipe > REMOVAL">

11. Remove the support plate - front crossmember (a).

12. Remove the bolts securing the steering gearbox assembly, and remove the stiffener (a) and steering gearbox assembly.

Adjustment
POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering GearboxADJUSTMENT1. GEARBOX BACKLASH ADJUSTMENT1. Remove the steering gearbox assembly. Electric Power Steering Gearbox > REMOVA ...

Assembly
POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering GearboxASSEMBLY1. Install the tie-rod into rack.Tightening torque:90 N·m (9.18 kgf-m, 66.4 ft-lb)NOTE:Check the mating face o ...

Other materials:

Access key - if access key does not operate properly
CAUTION Keep metallic objects, magnetic sources and signal transmitters away from the area between the access key and the push-button ignition switch. They may interfere with the communication between the access key and the push-button ignition switch. The following functions may be inopera ...

Operation
CONTINUOUSLY VARIABLE TRANSMISSION (DIAGNOSTICS) > AWD Warning Light DisplayOPERATIONAWD light illuminates or blinks, when the AWD is in special control condition and AWD has malfunction.• At normal conditionAfter turning the ignition switch to ON, illuminates for 2 seconds then goes off.&b ...

Caution
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS) > General DescriptionCAUTION1. SUPPLEMENTAL RESTRAINT SYSTEM “AIRBAG”Airbag system wiring harness is routed near the ABS wheel speed sensor and VDCCM&H/U.CAUTION:• Do not use electrical test equipment on wiring harness and connect ...

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