Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering Gearbox

REMOVAL

CAUTION:

The power steering control module continues to operate after the engine stops and calculate the temperature in the control module. Therefore, before starting service of the power steering system which requires disconnection of the connector, stop the engine and allow approx. 30 minutes until the control module becomes cold.

Before removal or installation, be sure to remove any foreign matter (dust, moisture, oil, etc.) from the power steering control module connector.

1. Lift up the vehicle, and then remove the front wheels.

2. Remove the under cover - front. Front Under Cover > REMOVAL">

3. Remove the universal joint assembly - steering. Universal Joint > REMOVAL">

4. Disconnect the ground cable from battery. NOTE">

5. Adjust the tilt position of the column assembly - steering to the lowest position and lock the tilt lever.

6. Remove the universal joint assembly - steering. Universal Joint > REMOVAL">

7. Disconnect the connector and harness clamp from power steering control module.

8. Disconnect the tie-rod end.

(1) Pull out the cotter pin (a).

(2) Remove the castle nut (b).

(3) Using a tie-rod ball joint puller, remove the tie-rod end (c).

Preparation tool:

Tie-rod ball joint puller

9. Remove the front crossmember support.

10. Remove the front exhaust pipe assembly. Front Exhaust Pipe > REMOVAL">

11. Remove the support plate - front crossmember (a).

12. Remove the bolts securing the steering gearbox assembly, and remove the stiffener (a) and steering gearbox assembly.

Adjustment
POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering GearboxADJUSTMENT1. GEARBOX BACKLASH ADJUSTMENT1. Remove the steering gearbox assembly. Electric Power Steering Gearbox > REMOVA ...

Assembly
POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering GearboxASSEMBLY1. Install the tie-rod into rack.Tightening torque:90 N·m (9.18 kgf-m, 66.4 ft-lb)NOTE:Check the mating face o ...

Other materials:

Assembly
BRAKE > Front Disc Brake AssemblyASSEMBLY1. Before assembly, check each part. Front Disc Brake Assembly > INSPECTION">2. Clean the inside of the caliper body cylinder using brake fluid.3. Apply a coat of brake fluid to piston seal and install the piston seal to the caliper body cylind ...

Installation
WIPER AND WASHER SYSTEMS > Front Wiper Motor and LinkINSTALLATIONCAUTION:• If the cowl panel assembly cannot be installed properly, do not hit or set it forcibly. The claws of the cowl panel or the windshield glass may be damaged.• Before installing the windshield glass and cowl panel ...

Removal
DIFFERENTIALS > Rear Differential (T-type)REMOVAL1. Shift the select lever or gear shift lever to neutral.2. Release the parking brake.3. Disconnect the ground cable from battery.4. Lift up the vehicle.5. Remove the rear wheels.6. Drain differential gear oil. Differential Gear Oil > REPLACEME ...

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