HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > Evaporator
REMOVAL
CAUTION:
Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">
1. Disconnect the ground cable from battery and wait for at least 60 seconds before starting work. NOTE">
2. Using the refrigerant recovery system, discharge refrigerant. Refrigerant Recovery Procedure > PROCEDURE">
3. Remove the air intake boot. Air Intake Boot > REMOVAL">
CAUTION:
Move aside the air intake boot to perform the operation without disconnecting the PCV hose.
4. Remove the expansion valve - cooling. Expansion Valve > REMOVAL">
5. Remove the glove box. Glove Box > REMOVAL">
6. Remove the engine control module (ECM). Engine Control Module (ECM) > REMOVAL">
7. Remove the blower motor unit assembly. Blower Motor Unit Assembly > REMOVAL">
8. Remove the evaporator assembly - cooling.
(1) Disconnect the connector and lock of the thermostat - cooling.
(2) Remove the screws and detach the cover.

(3) Remove the cover - heater unit.
1. Disconnect the connector for the power transistor or resistor.
2. Remove the screws and clips to remove the cover - heater unit.

(4) Remove the bolt, and detach the pipe - evaporator core.
CAUTION:
Seal the disconnected pipe and engaging part of evaporator assembly with a plug or vinyl tape to prevent foreign matter from entering.
Preparation tool:
Hexagon wrench: 4 mm (0.16 in)

(5) Pull out the evaporator assembly - cooling from the case - heater unit.

(6) Remove the thermostat - cooling from the evaporator assembly - cooling.

Inspection
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