Subaru Crosstrek Service Manual: Removal

Subaru Crosstrek Service Manual / Fuel injection (fuel systems)(h4do) / Fuel pump / Removal

FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel Pump

REMOVAL

WARNING:

Place “NO OPEN FLAMES” signs near the working area.

CAUTION:

• Be careful not to spill fuel.

• Catch the fuel from the tubes using a container or cloth.

• If the fuel gauge indicates that two thirds or more of the fuel is remaining, be sure to drain fuel before starting work to avoid the fuel to spill.

NOTE:

Fuel pump assembly consists of fuel pump, fuel filter and fuel level sensor.

1. Release the fuel pressure. Fuel > PROCEDURE">

2. Drain fuel. Fuel > PROCEDURE">

3. Disconnect the ground cable from battery.

4. Remove the rear seat cushion. Rear Seat > REMOVAL">

5. Remove the service hole cover of fuel pump.

6. Disconnect connectors from the fuel pump, and move aside the service hole cover.

7. Disconnect the quick connector of fuel delivery tube and jet pump tube.

NOTE:

Disconnect the quick connector as shown in the figure.

(a)

Slider

8. Remove the nuts which hold the fuel pump upper plate to the fuel tank.

9. Remove the fuel pump assembly from the fuel tank.

CAUTION:

Be careful not to let the arm and float of fuel level sensor contact the fuel tank.

Inspection

FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel PumpINSPECTION1. Check that the fuel pump has no deformation, cracks or other damages.2. Connect the battery positive terminal to terminal No. 3 and the b ...

Installation

FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel PumpINSTALLATION1. Install the fuel pump assembly to the fuel tank.(1) Make sure the sealing portion is free from fuel or foreign matter before installati ...

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