Subaru Crosstrek Service Manual: Removal
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR Cooler
REMOVAL
1. Disconnect the ground cable from battery.
2. Drain engine coolant. Engine Coolant > REPLACEMENT">
3. Remove the center exhaust pipe. Center Exhaust Pipe > REMOVAL">
4. Lower the vehicle.
5. Remove the clip (A), and loosen the clamps (B) and (C) securing the air intake boot.
6. Remove the air intake boot from the air cleaner case (rear) and throttle body, and move the air intake boot aside so that it does not interfere with the work.
7. Remove the clip holding the air breather hose to the engine rear hanger. (MT model)
8. Disconnect the engine harness connector.
(1) Remove the bolt (A) securing the bulkhead harness connector bracket.
(2) Disconnect the bulkhead harness connector from the engine harness connector (black) and engine harness connector (brown).
9. Remove the engine rear hanger.
10. Disconnect the engine coolant hose (A), engine coolant hose (B) (CVT model) and engine coolant hose (C) from the EGR cooler.
11. Remove the nuts which secure the EGR cooler to the cylinder head RH.
12. Remove the nuts which secure the EGR cooler to the EGR control valve.
13. Remove the gasket from the stud bolt.
Inspection
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR CoolerINSPECTION1. Check that the EGR cooler has no deformation, cracks or other damages.2. Check that the hose has no cracks, damage or ...
Installation
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR CoolerINSTALLATION1. Set the gasket to the stud bolt.NOTE:Use a new gasket.2. Temporarily tighten the bolts securing the EGR cooler to t ...
Other materials:
Removal
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > PCV HoseREMOVALCAUTION:Do not remove except when the PCV hose is broken.1. Disconnect the PCV hose A from the intake manifold and the PCV valve, and then remove the PCV hose A.2. Remove the intake manifold. Intake Manifold > REMOVAL&quo ...
Caution
KEYLESS ACCESS WITH PUSH BUTTON START SYSTEM (DIAGNOSTICS) > General DescriptionCAUTION1. SRS AIRBAG SYSTEMThe airbag system wiring harness is routed near the keyless access with push button start system.CAUTION:• Do not use electrical test equipment on any wiring harnesses and connectors i ...
Inspection
COMMUNICATION SYSTEM > Horn SwitchINSPECTION1. CHECK HORN SWITCHCAUTION:Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">1. Turn the ignition switch to OFF.2 ...
