Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR Cooler

INSTALLATION

1. Set the gasket to the stud bolt.

NOTE:

Use a new gasket.

2. Temporarily tighten the bolts securing the EGR cooler to the EGR control valve and the cylinder head RH, and tighten in numerical order.

NOTE:

Use a new gasket.

Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)

3. Connect the engine coolant hose (A), engine coolant hose (B) (CVT model) and engine coolant hose (C) to the EGR cooler.

4. Install the engine rear hanger.

Tightening torque:

21 N·m (2.1 kgf-m, 15.5 ft-lb)

5. Connect the engine harness connector.

(1) Connect the bulkhead harness connector to the engine harness connector (black) and engine harness connector (brown).

(2) Install the bolt (A) which secures the bulkhead harness connector bracket.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

6. Secure the air breather hose to the engine rear hanger using clip. (MT model)

7. Install the air intake boot. Air Intake Boot > INSTALLATION">

8. Install the center exhaust pipe. Center Exhaust Pipe > INSTALLATION">

9. Lower the vehicle.

10. Connect the battery ground terminal. NOTE">

11. Fill engine coolant. Engine Coolant > REPLACEMENT">

Removal
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR CoolerREMOVAL1. Disconnect the ground cable from battery.2. Drain engine coolant. Engine Coolant > REPLACEMENT">3. Remove th ...

Egr pipe
...

Other materials:

Component
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > General DescriptionCOMPONENT1. INTAKE MANIFOLD 1(1)Intake manifold protector(7)GasketTightening torque: N·m (kgf-m, ft-lb)(2)Cap(8)Tumble generator valve actuatorT1:3.4 (0.3, 2.5)(3)Manifold absolute pressure sensor(9)Tumble generator valve RHT2:6 (0.6 ...

Caution
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > General DescriptionCAUTION• Prior to starting work, pay special attention to the following:1. Always wear work clothes, a work cap, and protective shoes. Additionally, wear a helmet, protective goggles, etc. if necessary.2. Protect th ...

Inspection
SECURITY AND LOCKS > Rear Gate Latch and Actuator AssemblyINSPECTION1. LATCHCheck if the latch operates normally.If latch deformation, abnormal wear, or unsmooth lock operation is observed, replace the latch and actuator - rear gate.2. ACTUATORPreparation tool:Circuit tester1. Check door lock ope ...

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