Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly

REMOVAL

1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">

2. Remove the air breather hose. Air Breather Hose > REMOVAL">

3. Remove the control valve body. Control Valve Body > REMOVAL">

4. Remove the transmission harness. Transmission Harness > REMOVAL">

5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">

6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">

7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">

8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">

9. Remove the extension case. Extension Case > REMOVAL">

10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">

11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">

12. Remove the parking pawl. Parking Pawl > REMOVAL">

13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">

14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">

15. Remove the transmission control device. Transmission Control Device > REMOVAL">

16. Remove the transmission case. Transmission Case > REMOVAL">

17. Remove the reduction drive gear. Reduction Drive Gear > REMOVAL">

18. Remove the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > REMOVAL">

19. Remove the reverse brake assembly. Reverse Brake Assembly > REMOVAL">

20. Remove the internal gear.

21. Remove the thrust bearing.

22. Remove the planetary carrier.

23. Remove the thrust bearing and sun gear.

24. Remove the forward clutch assembly.

25. Remove the thrust bearing and seal ring.

(A)

Thrust bearing

Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch AssemblyADJUSTMENT1. Install the thrust bearing to the internal gear.NOTE:Face the temper color surface to the reverse brake side.2. Measu ...

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch AssemblyASSEMBLY1. FORWARD CLUTCH ASSEMBLY1. Install the forward clutch piston to forward clutch drum.NOTE:• Apply CVTF to the seal ...

Other materials:

Inspection
COMMUNICATION SYSTEM > Relay and FuseINSPECTION1. CHECK FUSE1. Remove the fuse and check visually.2. If the fuse is blown out, replace the fuse.2. CHECK RELAY1. Check the resistance between relay terminals.Terminal No.Inspection conditionsSpecificationCircuit1 — 2Always1 M? or more1 — 2Apply ...

Removal
POWER ASSISTED SYSTEM (POWER STEERING) > Electric Power Steering GearboxREMOVALCAUTION:• The power steering control module continues to operate after the engine stops and calculate the temperature in the control module. Therefore, before starting service of the power steering system which r ...

Installation
MECHANICAL(H4DO) > Crank PulleyINSTALLATION1. Degrease the press-fit section for the chain cover front oil seal, and install the front oil seal to the chain cover using ST.CAUTION:Do not apply fluid such as engine oil to the front oil seal and the chain cover; otherwise engine oil leakage may occ ...

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