CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch Assembly
REMOVAL
1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">
2. Remove the air breather hose. Air Breather Hose > REMOVAL">
3. Remove the control valve body. Control Valve Body > REMOVAL">
4. Remove the transmission harness. Transmission Harness > REMOVAL">
5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">
6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">
7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">
8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">
9. Remove the extension case. Extension Case > REMOVAL">
10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">
11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">
12. Remove the parking pawl. Parking Pawl > REMOVAL">
13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">
14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">
15. Remove the transmission control device. Transmission Control Device > REMOVAL">
16. Remove the transmission case. Transmission Case > REMOVAL">
17. Remove the reduction drive gear. Reduction Drive Gear > REMOVAL">
18. Remove the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > REMOVAL">
19. Remove the reverse brake assembly. Reverse Brake Assembly > REMOVAL">
20. Remove the internal gear.

21. Remove the thrust bearing.

22. Remove the planetary carrier.

23. Remove the thrust bearing and sun gear.

24. Remove the forward clutch assembly.

25. Remove the thrust bearing and seal ring.

(A) | Thrust bearing |
Adjustment
AssemblyAshtray (dealer option)
CAUTION
Observe the following precautions.
Not doing so could result in a fire.
Always extinguish matches and
cigarettes before putting them
into the ashtray, and then close
the ashtray securely.
Do not put flammable material in
the ashtray
Do not leave a lighted cigarette in
t ...
Inspection
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > Blower MotorINSPECTION1. Check the motor operation when battery voltage is applied between the terminals of motor.Terminal No.Inspection conditionsSpecificationConnection diagram2 (+) — 1 (−)Connect battery to the terminalsRotation2. If it does n ...
Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reverse Brake AssemblyASSEMBLY1. Install the reverse brake piston.NOTE:Apply CVTF to the sealing area of reverse brake piston.2. Install the return spring.3. Install the spring retainer.4. Compress the return spring using the ST to install the snap ring ...