MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven Gear
INSTALLATION
1. Install the taper roller bearing (transfer case side) outer race.

(A) | Taper roller bearing (transfer case side) outer race |
(B) | Transfer case |
2. Apply a coat of grease to the taper roller bearing (transfer case side) of transfer driven gear and the roller rolling surface of the taper roller bearing (extension case side).
Grease:
NICHIMOLY N-130 or equivalent
3. Install the transfer driven gear.

4. Select the adjusting washer. Transfer Case and Extension Case Assembly > INSTALLATION">
5. Install the transfer case and the extension case assembly. Transfer Case and Extension Case Assembly > INSTALLATION">
6. Install the back-up light switch and the neutral position switch. Switches and Harness > INSTALLATION">
7. Install the manual transmission assembly to the vehicle. Manual Transmission Assembly > INSTALLATION">
InspectionRemoval
LIGHTING SYSTEM > Clearance/Parking Light BulbREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Turn the steering wheel in the opposite direction from the parts to be removed. Then remove the clips and turn over the mud guard - front.3. Remove the bulb socket and parking light ...
Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch AssemblyADJUSTMENT1. Install the thrust bearing to the internal gear.NOTE:Face the temper color surface to the reverse brake side.2. Measure depth “A” from the ST upper face to the washer mounting surface.ST 499575600GAUGE3 ...
Headlights
To turn on the headlights, turn the knob on
the end of the turn signal lever.
" " position
Instrument panel illumination, headlights,
parking lights, front side marker lights, rear
side marker lights, tail lights and license
plate lights are on.
" " position
Instrument panel illumination ...