Subaru Crosstrek Service Manual: Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly
INSTALLATION
1. Remove the front differential assembly.
2. Hypoid gear set match mark/No.: The number (A) on top of the drive pinion, and the number on the hypoid driven gear are set numbers for the two gears. Use a pair having the same numbers.
The figure (B) below shows a number for shim adjustment. If no number is shown, the value is zero.
(A) | Set number |
(B) | Number for shim adjustment |
3. Place the drive pinion shaft assembly on transmission main case RH without shim and tighten the bearing mounting bolts.
4. Perform the adjustment of ST.
(1) Loosen the two bolts and adjust so that the scale indicates 0.5 correctly when the plate end and the scale end are on the same level.
| ST 499917500 | DRIVE PINION GAUGE ASSY |
(A) | Plate |
(B) | Scale |
(2) Tighten the two bolts.
5. Position the ST by inserting the knock pin of ST into the knock hole of transmission case.
| ST 499917500 | DRIVE PINION GAUGE ASSY |
6. Slide the drive pinion gauge scale with finger tip and read the value at the point where it matches with the end face of drive pinion.
| ST 499917500 | DRIVE PINION GAUGE ASSY |
(A) | Adjust the clearance to zero without drive pinion shims. |
7. The thickness of drive pinion shims shall be determined by adding the value indicated on drive pinion to the value indicated on the ST. (Add if the number on drive pinion is prefixed by +, and subtract if the number is prefixed by −.)
| ST 499917500 | DRIVE PINION GAUGE ASSY |
8. Select one to three drive pinion shim(s) from the following table for the value determined as described above, and take the shim(s) whose thickness is closest to the said value.
Drive pinion shim | |
Part No. | Thickness mm (in) |
32295AA031 | 0.150 (0.0059) |
32295AA041 | 0.175 (0.0069) |
32295AA051 | 0.200 (0.0079) |
32295AA061 | 0.225 (0.0089) |
32295AA071 | 0.250 (0.0098) |
32295AA081 | 0.275 (0.0108) |
32295AA091 | 0.300 (0.0118) |
32295AA101 | 0.500 (0.0197) |
9. Install the front differential assembly. Front Differential Assembly > INSTALLATION">
10. Fit the transmission case knock pin to the knock pin hole of the roller bearing and install the drive pinion shaft assembly.
11. Install the main shaft assembly. Main Shaft Assembly > INSTALLATION">
12. Check each shifter fork. Shifter Fork and Rod > INSPECTION">
13. Install the transmission case. Transmission Case > INSTALLATION">
14. Install the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > INSTALLATION">
15. Install the manual transmission assembly to the vehicle. Manual Transmission Assembly > INSTALLATION">
Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft AssemblyINSPECTIONDisassembled parts should be washed with cleaning solvent first, then inspected carefully.1. BearingReplace the bear ...
Other materials:
When starting the engine
To start the engine with remote engine
start system, briefly press the lock button
twice within 2 seconds, then press and
hold the lock button for 3 seconds.
1. Press the lock button briefly. The
hazard warning flashers then flash once
and the keyless buzzer chirps once.
2. Within 2 secon ...
Removal
BRAKE > Front Disc RotorREMOVAL1. Lift up the vehicle, and then remove the front wheels.2. Remove the caliper body assembly from the housing assembly - front axle.(1) Remove the bolt from the brake hose bracket.(2) Remove the mounting bolt, and remove the caliper body assembly.(3) Prepare wiring ...
Dtc c0041 parameter selection error
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS) > Diagnostic Procedure with Diagnostic Trouble Code (DTC)DTC C0041 PARAMETER SELECTION ERRORDTC DETECTING CONDITION:VDCCM parameter selection errorTROUBLE SYMPTOM:• ABS does not operate.• EBD does not operate.• VDC does not operate.&b ...
