Subaru Crosstrek Service Manual: Installation
GLASS/WINDOWS/MIRRORS > Rear Quarter Glass
INSTALLATION
1. Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.
(1) | 10 mm (0.39 in) | (2) | 8 mm (0.31 in) | (3) | Sealant gun |
2. Smoothen and clean the adhesive surfaces of the glass - rear quarter and body using the same procedures as for the glass - front window. Windshield Glass > INSTALLATION">
3. Install the dam rubber - rear and the seal - rear quarter to the glass - rear quarter.
(a) | Dam rubber - rear quarter | (d) | 9 mm (0.35 in) | (g) | 15.2 mm (0.60 in) |
(b) | Fastener - rear quarter | (e) | Seal - rear quarter | (h) | 22.4 mm (0.88 in) |
(c) | Locating pin - rear quarter | (f) | 23.1 mm (0.91 in) |
4. Install the glass - rear quarter in the same procedure as for the glass - front window. Windshield Glass > INSTALLATION">
(1) Apply the primer to the adhesive surface of glass - rear quarter side and body side using sponge.
(2) Apply adhesive to the glass - rear quarter end back surface.
(a) | Application of primer (glass side) | (c) | Adhesive | (e) | Seal - rear quarter |
(b) | Application of primer (body side) | (d) | Dam rubber - rear quarter | (f) | Protective plate |
(3) Mount the fastener - rear quarter on the vehicle body.
(4) Insert the locating pins - rear quarter into the side panel holes, and install the glass - rear quarter.
(5) Lightly press the entire perimeter of the glass - rear quarter for tight fit.
(6) Make flush the adhesive surface jutted out using spatula.
5. After completion of all work, allow the vehicle to stand for about 24 hours.
NOTE:
• When opening/closing the door after the glass - rear quarter was bonded, always lower the glass assembly - door first, and then open/close it carefully.
• Move the vehicle slowly.
• For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
6. Install the trim panel - rear pillar UPR. Rear Quarter Trim > INSTALLATION">
7. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks.
NOTE:
When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
Removal
GLASS/WINDOWS/MIRRORS > Rear Quarter GlassREMOVAL1. Disconnect the ground cable from battery. NOTE">2. Remove the trim panel - rear pillar UPR. Rear Quarter Trim > REMOVAL">3. ...
Other materials:
Check list for interview Check
LAN SYSTEM (DIAGNOSTICS) > Check List for InterviewCHECKInspect the following item about the vehicle’s state.1. DISPLAY STATUS IN THE COMBINATION METERDisplay status in the combination meterEngine coolant temperature gauge display OK / NGFuel gauge display OK / NGTachometer display OK / ...
Adjustment
EXTERIOR BODY PANELS > Rear DoorADJUSTMENTAdjust the clearance around the panel assembly - rear door as follows.PartStandardAFront door sash to Rear door sash5.5+1.5, −1.0 mm (0.22+0.06, −0.04 in)BPanel assembly - front door to Panel assembly - rear door4.5±1.0 mm (0.18±0.04 in)CRoo ...
Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission CaseDISASSEMBLY1. Remove the oil stopper plate.2. Remove all plugs from the transmission case.3. Remove the oil seal using a screwdriver wrapped with cloth etc.4. Using the ST, remove the ball bearing of the secondary pulley.(1) Remove the ...
