Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

DRIVE SHAFT SYSTEM > Front Drive Shaft

INSTALLATION

1. Before installation, check the drive shaft assembly. Front Drive Shaft > INSPECTION">

2. Replace the differential side retainer oil seal with a new part.

MT model: Differential Side Retainer Oil Seal > REPLACEMENT">

CVT model: Differential Side Retainer Oil Seal > REPLACEMENT">

NOTE:

After pulling out the drive shaft assembly, be sure to replace with a new oil seal.

3. Insert the drive shaft assembly into the hub spline, and pull it into the specified position.

CAUTION:

Do not hammer the drive shaft assembly when installing.

4. Tighten the axle nut temporarily.

5. Using the ST, install the front drive shaft assembly to the transmission.

Preparation tool:

ST: OIL SEAL PROTECTOR (28399SA010)

6. Install the ball joint assembly to the front axle housing.

CAUTION:

Before tightening, make sure the lower side of front axle housing and stepped section of ball joint are in contact.

Tightening torque:

50 N·m (5.1 kgf-m, 36.9 ft-lb)

(a)

Lower side of front axle housing

(c)

Front axle housing

(d)

Ball joint

(b)

Raised section of ball joint

7. Install the stabilizer link.

Tightening torque:

60 N·m (6.1 kgf-m, 44.3 ft-lb)

8. While pressing the brake pedal, tighten the new axle nuts to the specified torque.

CAUTION:

Do not load the front axle before tightening the axle nut. Doing so may damage the hub unit bearing.

Tightening torque:

220 N·m (22.4 kgf-m, 162.3 ft-lb)

9. After tightening axle nut, lock it securely.

10. Fill transmission gear oil. (MT model)

11. Fill differential gear oil. (CVT model)

12. Install the front wheels.

Tightening torque:

Except for C4 model: 120 N·m (12.2 kgf-m, 88.5 ft-lb)

C4 model: 100 N·m (10.2 kgf-m, 73.8 ft-lb)

13. Inspect the wheel alignment and adjust if necessary.

Inspection: Wheel Alignment > INSPECTION">

Adjustment: Wheel Alignment > ADJUSTMENT">

CAUTION:

When the wheel alignment has been adjusted, perform “VDC sensor midpoint setting mode”. VDC Control Module and Hydraulic Control Unit (VDCCM&H/U) > ADJUSTMENT"> VDC Control Module and Hydraulic Control Unit (VDCCM&H/U) > ADJUSTMENT"> VDC Control Module and Hydraulic Control Unit (VDCCM&H/U) > ADJUSTMENT">

14. Perform reinitialization of the auto headlight beam leveler system. (Model with auto headlight beam leveler) Auto Headlight Beam Leveler System > PROCEDURE">

Inspection
DRIVE SHAFT SYSTEM > Front Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.• PTJ (pillow tripod joint)Check for seizure, corrosion, ...

Front hub unit bearing
...

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