CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case
INSTALLATION
1. Clean the mating surface of transmission case and converter case.
2. Select the reduction gear shim. Reduction Drive Gear > ADJUSTMENT">
3. Remove the transmission case, and install the selected reduction gear shim to the reduction drive gear.
4. Install the O-rings to the reverse clutch housing and drive pinion retainer.
NOTE:
• Use new O-rings.
• Apply CVTF to the O-rings.
5. Install the seal ring to the transmission case.
NOTE:
• Use new seal rings.
• When installing the seal rings, do not expand the seal rings too much.
• Apply CVTF to the seal rings.
6. Cover the secondary pulley with the oil baffle, and temporarily install it with bolts.
7. Apply liquid gasket seamlessly to the mating surface of transmission case.
Liquid gasket:
THREE BOND 1215B or equivalent
8. Install the transmission case.
NOTE:
The total number of transmission case mounting bolts is 15.
Tightening torque:
22 N·m (2.2 kgf-m, 16.2 ft-lb)
9. Install the oil cooler pipe.
NOTE:
Use new O-rings.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
10. Install the oil baffle securing bolt.
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
11. Install the transmission control device. Transmission Control Device > INSTALLATION">
12. Install the oil pan and oil strainer. Oil Pan and Strainer > INSTALLATION">
13. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">
14. Install the parking pawl. Parking Pawl > INSTALLATION">
15. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">
16. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">
17. Install the extension case. Extension Case > INSTALLATION">
18. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">
19. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">
20. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">
21. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">
22. Install the transmission harness. Transmission Harness > INSTALLATION">
23. Install the control valve body. Control Valve Body > INSTALLATION">
24. Install the air breather hose. Air Breather Hose > INSTALLATION">
25. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">
Gross Vehicle Weight (GVW) and Gross Vehicle Weight Rating (GVWR)
Gross Vehicle Weight
The Gross Vehicle Weight (GVW) must
never exceed the Gross Vehicle Weight
Rating (GVWR).
Gross Vehicle Weight (GVW) is the
combined total of the weight of the vehicle,
driver, passengers, luggage, trailer hitch,
trailer tongue load and any other optional
equipment ...
Initialization of power window
If the vehicle's battery is disconnected due
to situations such as battery or fuse
replacement, the following functions are
deactivated.
One-touch auto up/down function
Anti-entrapment function
Initialize the power window using the
following procedure to reactivate these
functions.
...
PIN Code Access (models with "keyless access with push-button start system")
Rear lock button
While all doors (including the rear gate)
are locked, you can unlock the doors
(including the rear gate) without a key by
pressing the rear lock button.
NOTE
PIN Code Access will be helpful if the
key is accidentally left in the vehicle. It
is recommended that a 5-d ...