CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case
INSTALLATION
1. Clean the mating surface of transmission case and converter case.
2. Select the reduction gear shim. Reduction Drive Gear > ADJUSTMENT">
3. Remove the transmission case, and install the selected reduction gear shim to the reduction drive gear.
4. Install the O-rings to the reverse clutch housing and drive pinion retainer.
NOTE:
• Use new O-rings.
• Apply CVTF to the O-rings.

5. Install the seal ring to the transmission case.
NOTE:
• Use new seal rings.
• When installing the seal rings, do not expand the seal rings too much.
• Apply CVTF to the seal rings.

6. Cover the secondary pulley with the oil baffle, and temporarily install it with bolts.

7. Apply liquid gasket seamlessly to the mating surface of transmission case.
Liquid gasket:
THREE BOND 1215B or equivalent

8. Install the transmission case.
NOTE:
The total number of transmission case mounting bolts is 15.
Tightening torque:
22 N·m (2.2 kgf-m, 16.2 ft-lb)
9. Install the oil cooler pipe.
NOTE:
Use new O-rings.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)

10. Install the oil baffle securing bolt.
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)

11. Install the transmission control device. Transmission Control Device > INSTALLATION">
12. Install the oil pan and oil strainer. Oil Pan and Strainer > INSTALLATION">
13. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">
14. Install the parking pawl. Parking Pawl > INSTALLATION">
15. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">
16. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">
17. Install the extension case. Extension Case > INSTALLATION">
18. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">
19. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">
20. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">
21. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">
22. Install the transmission harness. Transmission Harness > INSTALLATION">
23. Install the control valve body. Control Valve Body > INSTALLATION">
24. Install the air breather hose. Air Breather Hose > INSTALLATION">
25. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">
InspectionInspection
LIGHTING SYSTEM > Combination Switch (Light)INSPECTIONMeasure the resistance between connector terminals. If it is not within the standard value, replace the switch assembly - combination turn dimmer.Preparation tool:Circuit tester1. LIGHTING SWITCHTerminal No.Inspection conditionsStandard18 — ...
Caution
SECURITY AND LOCKS > General DescriptionCAUTION• Before disassembling or reassembling parts, always disconnect the battery ground cable from battery. When replacing the audio, control module and other parts provided with memory functions, record the memory contents before disconnecting the ...
Headlights (models with HID headlights)
WARNING
High-intensity-discharge (HID) bulbs
are used for the low beams of the
headlights. These HID bulbs use an
extremely high voltage. To avoid the
risk of an electric shock that could
result in serious injury, observe the
following precautions.
Do not replace any headlight
bulbs (bo ...