Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

DIFFERENTIALS > Rear Differential (T-type)

INSTALLATION

1. Attach the rear differential member plate to the rear differential.

(A)

Rear differential member plate

2. Set the rear differential to transmission jack.

3. Set the ST to the rear differential.

ST 28099PA090OIL SEAL PROTECTOR

4. Insert the rear drive shaft until the spline portion of the rear drive shaft exceeds the side oil seal.

5. Remove ST from rear differential.

6. Push the rear differential from side to side to insert the DOJ into rear differential completely.

7. Adjust the transmission jack, if necessary, and insert the rear differential stud bolt into the rear differential mount bushing properly.

8. After inserting the rear differential stud bolt into the rear differential mount bushing, lift up the transmission jack and align the rear differential to its attachment position.

9. Tighten a new self-locking nut temporarily to the rear differential stud bolt.

10. Install the rear differential front member, and temporarily attach and tighten a new self-locking nut.

11. Remove the transmission jack.

12. Tighten the self-locking nut.

Tightening torque:

T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

T2: 110 N·m (11.2 kgf-m, 81.1 ft-lb)

13. Tighten the self-locking nut.

Tightening torque:

70 N·m (7.1 kgf-m, 51.6 ft-lb)

14. Install the propeller shaft. Propeller Shaft > INSTALLATION">

15. Install the center exhaust cover.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

16. Install the rear exhaust pipe. Rear Exhaust Pipe > INSTALLATION">

17. Fill differential gear oil. Differential Gear Oil > REPLACEMENT">

18. Installing procedure hereafter is in the reverse order of removal.

19. Perform “Rear differential inspection mode” using the Subaru Select Monitor. (CVT model) Rear Differential Inspection Mode">

CAUTION:

Be sure to perform rear differential inspection mode when the following work has been performed.

Replacement of rear differential

Replacement of rear differential hypoid gear set

Replacement of transmission assembly

Replacement of front differential hypoid gear set

Inspection
DIFFERENTIALS > Rear Differential (T-type)INSPECTIONWash all the disassembled parts clean, and examine them for wear, damage and other defects. Repair or replace the defective parts as necessary.1. ...

Removal
DIFFERENTIALS > Rear Differential (T-type)REMOVAL1. Shift the select lever or gear shift lever to neutral.2. Release the parking brake.3. Disconnect the ground cable from battery.4. Lift up the veh ...

Other materials:

Installation
WIPER AND WASHER SYSTEMS > Rear WasherINSTALLATION1. Install each part in the reverse order of removal.Tightening torque:Light assembly - high-mounted: 4.5 N·m (0.46 kgf-m, 3.3 ft-lb)Roof spoiler assembly: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)2. Check the nozzle - rear washer position. R ...

Removal
BRAKE > Brake PipeREMOVALCAUTION:• Be careful of the following items. Failure to do so may cause the airbag system malfunction.– Yellow connectors and harnesses with yellow tapes around them are the connectors and harnesses for the airbag system. When using a tester on these circuits, fo ...

Removal
WIPER AND WASHER SYSTEMS > Wiper BladeREMOVAL1. FRONTWhile pushing the locking clip (A) up, pull out the blade assembly - windshield wiper in the direction of the arrow, and remove it from the arm assembly - windshield wiper.2. REARTurn the blade assembly - rear wiper in the direction of arrow (A ...

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