Subaru Crosstrek Service Manual: Installation

1. Clean the mating surface of drive pinion retainer and converter case.

2. Adjust the backlash and tooth contact between drive pinion shaft assembly and the front differential side gear. Drive Pinion Shaft Assembly > ADJUSTMENT">

3. Install O-rings in two locations to the converter case.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-ring.

4. Apply liquid gasket seamlessly to the mating surface of drive pinion retainer.

Liquid gasket:

THREE BOND 1215B or equivalent

5. Install the drive pinion retainer to converter case, and tighten the bolt using the ST.

Do not confuse the three different-length bolts when installing.

Tightening torque:

43 N·m (4.4 kgf-m, 31.7 ft-lb)

6. Install the forward clutch assembly. Forward Clutch Assembly > INSTALLATION">

7. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION">

8. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION">

9. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION">

10. Install the transmission case. Transmission Case > INSTALLATION">

11. Install the transmission control device. Transmission Control Device > INSTALLATION">

12. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION">

13. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">

14. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">

15. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">

16. Install the parking pawl. Parking Pawl > INSTALLATION">

17. Install the extension case. Extension Case > INSTALLATION">

18. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">

19. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">

20. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">

21. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">

22. Install the transmission harness. Transmission Harness > INSTALLATION">

23. Install the control valve body. Control Valve Body > INSTALLATION">

24. Install the air breather hose. Air Breather Hose > INSTALLATION">

25. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">

Inspection

Drive plate

Other materials:

Assembly
COOLING(H4DO) > Radiator Main Fan and Fan MotorASSEMBLYAssemble in the reverse order of disassembly.Tightening torque:4.41 N·m (0.45 kgf-m, 3.25 ft-lb)Tightening torque:3.4 N·m (0.3 kgf-m, 2.5 ft-lb) ...

Disassembly
DIFFERENTIALS > Rear Differential (T-type)DISASSEMBLYTo detect the real cause of trouble, inspect the following items before disassembling.• Tooth contact and backlash between hypoid driven gear and drive pinion• Hypoid driven gear runout on its back surface• Total preload of dr ...

Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Oil Pump ChainDISASSEMBLY1. DRIVE SPROCKET1. Remove the snap ring.2. Remove the ball bearing using ST.ST1 498077600REMOVERST2 399513600INSTALLER ...