Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Installation

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft Assembly

INSTALLATION

1. Clean the mating surface of drive pinion retainer and converter case.

2. Adjust the backlash and tooth contact between drive pinion shaft assembly and the front differential side gear. Drive Pinion Shaft Assembly > ADJUSTMENT">

3. Install O-rings in two locations to the converter case.

NOTE:

Use new O-rings.

Apply CVTF to the O-ring.

4. Apply liquid gasket seamlessly to the mating surface of drive pinion retainer.

Liquid gasket:

THREE BOND 1215B or equivalent

5. Install the drive pinion retainer to converter case, and tighten the bolt using the ST.

ST 18270KA020SOCKET (E20)

NOTE:

Do not confuse the three different-length bolts when installing.

Tightening torque:

43 N·m (4.4 kgf-m, 31.7 ft-lb)

6. Install the forward clutch assembly. Forward Clutch Assembly > INSTALLATION">

7. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION">

8. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION">

9. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION">

10. Install the transmission case. Transmission Case > INSTALLATION">

11. Install the transmission control device. Transmission Control Device > INSTALLATION">

12. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION">

13. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION">

14. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION">

15. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION">

16. Install the parking pawl. Parking Pawl > INSTALLATION">

17. Install the extension case. Extension Case > INSTALLATION">

18. Install the inhibitor switch. Inhibitor Switch > INSTALLATION">

19. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION">

20. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION">

21. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION">

22. Install the transmission harness. Transmission Harness > INSTALLATION">

23. Install the control valve body. Control Valve Body > INSTALLATION">

24. Install the air breather hose. Air Breather Hose > INSTALLATION">

25. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION">

Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Drive Pinion Shaft AssemblyINSPECTION• Make sure that all component parts are free of scratches, holes and other faults.• Check the tooth con ...

Drive plate
...

Other materials:

Headlights (models without HID headlights)
CAUTION Halogen headlight bulbs become very hot while in use. If you touch the bulb surface with bare hands or greasy gloves, fingerprints or grease on the bulb surface will develop into hot spots, causing the bulb to break. If there are finger prints or grease on the bulb surface, wipe the ...

Outside mirrors
Convex mirror (passenger side) WARNING Objects look smaller in a convex mirror and farther away than when viewed in a flat mirror. Do not use the convex mirror to judge the distance of vehicles behind you when changing lanes. Use the inside mirror (or glance backwards) to determine the actu ...

Procedure
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > Compressor OilPROCEDURENOTE:Before making repairs, perform the oil return operation to return the compressor oil in circulation with the refrigerant to the compressor assembly.1. Increase the engine speed to 1,500 r/min.2. Turn the A/C switch to ON.3. Tu ...

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