Subaru Crosstrek Service Manual: Inspection

Subaru Crosstrek Service Manual / Manual transmission and differential(5mt) / Transfer drive gear / Inspection

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive Gear

INSPECTION

1. Ball bearing

Replace the bearings in the following cases.

• In case of broken or rusty bearings

• In case of worn or damaged bearings

• When the bearings fail to turn smoothly or emit noise in rotation after transmission gear oil lubrication.

2. Transfer drive gear

If the drive gear tooth surface and shaft are excessively broken or damaged, replace the drive gear.

3. Measure the clearance between snap ring and inner race of ball bearing with a thickness gauge.

Clearance:

0.01 — 0.15 mm (0.0004 — 0.0059 in)

If the measurement is not within specification, select a suitable snap ring and replace it.

Snap ring (outer-30)
Part No.	Thickness mm (in)
805030041	1.53 (0.0602)
805030042	1.65 (0.0650)
805030043	1.77 (0.0697)

Disassembly

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive GearDISASSEMBLY1. Remove the snap ring.2. Remove the ball bearing. ...

Installation

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Drive GearINSTALLATION1. Install the transfer drive gear.Tightening torque:26 N·m (2.7 kgf-m, 19.2 ft-lb)2. Select the adjusting washer. ...

Other materials:

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Removal
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SRS airbag system warning light
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