Subaru Crosstrek Service Manual: Disassembly
MECHANICAL(H4DO) > Cylinder Block
DISASSEMBLY
1. CYLINDER BLOCK
1. Remove the oil separator cover from cylinder block RH.
2. Remove the liquid gasket from cylinder block RH.
3. Remove the cylinder block plug (A) and the main gallery plug (B) from cylinder block RH.
4. Remove the liquid gasket from the thread holes of the cylinder block RH, and from the threaded portions of cylinder block plug and main gallery plug.
5. Remove the cylinder block plate from cylinder block LH.
6. Remove the main gallery plug from cylinder block LH.
7. Remove the liquid gasket from the thread holes of the cylinder block LH and main gallery plug.
2. PISTON AND CONNECTING ROD
(1) | Connecting rod | (4) | Piston | (7) | Oil ring |
(2) | Connecting rod bearing | (5) | Piston pin | (8) | Second ring |
(3) | Connecting rod cap | (6) | Circlip | (9) | Top ring |
NOTE:
To prevent confusion of various parts, mark each part.
1. Remove the connecting rod bearing from connecting rod and connecting rod cap.
2. Remove the piston rings from the piston.
NOTE:
Arrange the piston rings in order so that they can be installed in their original positions without confusion.
(1) Remove the compression rings in the order of top ring and second ring, using piston ring expander.
(2) Remove the oil rings in the order of upper rail, lower rail and expander by hand.
3. Remove the circlip on one end from the piston using a flat tip screwdriver.
NOTE:
Be careful not damage the piston and piston pin, by wrapping the tip of flat tip screwdriver with tape.
4. Remove the piston pin from piston, and remove the connecting rod from piston.
5. Remove the circlip on other end from the piston using a flat tip screwdriver.
NOTE:
Be careful not damage the piston and piston pin, by wrapping the tip of flat tip screwdriver with tape.
Installation
MECHANICAL(H4DO) > Cylinder BlockINSTALLATION1. Apply engine oil to the crankshaft bearing, and install the crankshaft bearing to the cylinder block.CAUTION:• Place a wood board wrapped with ...
Removal
MECHANICAL(H4DO) > Cylinder BlockREMOVAL1. Remove the engine from the vehicle. Engine Assembly > REMOVAL">2. Remove the intake manifold. Intake Manifold > REMOVAL">3. Remove ...
Other materials:
Audio set
Your vehicle may be equipped with one of
the following audio sets. Refer to the
pages indicated in this section for operating
details.
CAUTION
Always consult your SUBARU
dealer before installing a citizen
band radio or other transmitting
device in your vehicle. Such
devices may caus ...
Installing a booster seat
WARNING
Child restraint systems and seatbelts
can become hot in a vehicle
that has been closed up in sunny
weather; they could burn a small
child. Check the child restraint
system before you place a child
in it.
Do not leave an unsecured child
restraint system in your vehicle.
...
Airbag warning light remains on
AIRBAG SYSTEM (DIAGNOSTICS) > Airbag Warning Light FailureAIRBAG WARNING LIGHT REMAINS ONDetecting condition:• Airbag warning light is faulty.• Airbag control module to combination meter circuit is shorted or open.• Grounding circuit is faulty.• Airbag control module is fa ...
