Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly

DISASSEMBLY

1. TRANSFER CASE

1. Remove the reverse check sleeve assembly. Reverse Check Sleeve > REMOVAL">

2. Remove the oil guide.

3. Remove the oil seal.

4. Set ST1, ST2 and transfer case to a press.

NOTE:

Set the ST2 under ST1.

Set the transfer case so that the hole for shifter arm is positioned vertically.

ST1 498267300CYLINDER HEAD TABLE
ST2 498267200CYLINDER HEAD TABLE

5. Using the round bar with diameter of 22 mm (0.87 in) or 23 mm (0.91 in), remove the roller bearing.

2. EXTENSION CASE

1. Remove the transfer drive gear assembly. Transfer Drive Gear > REMOVAL">

2. Remove the shift bracket.

3. Remove the oil seal from the extension case. Oil Seal">

4. Remove the dust cover.

Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL&q ...

Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyINSTALLATION1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a c ...

Other materials:

Temperature control
Type A Turn the temperature control dial over a range from the blue side (cool) to red side (warm) to regulate the temperature of airflow from the air outlets. Type B, C and D Turn the temperature control dial to set the preferred interior temperature. With the dial set to your preferred tem ...

Disassembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer Driven GearDISASSEMBLY1. Remove the ball bearing using ST.ST1 498077400BEARING REMOVERST2 899864100REMOVER ...

Preparation tool
POWER ASSISTED SYSTEM (POWER STEERING) > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS34099PA100SPANNERUsed when measuring the rotational resistance of gearbox assembly. — SUBARU SELECT MONITOR 4Used for setting of each function and troubleshooting ...

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