Subaru Crosstrek Service Manual: Disassembly
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly
DISASSEMBLY
1. TRANSFER CASE
1. Remove the reverse check sleeve assembly. Reverse Check Sleeve > REMOVAL">
2. Remove the oil guide.
3. Remove the oil seal.
4. Set ST1, ST2 and transfer case to a press.
NOTE:
• Set the ST2 under ST1.
• Set the transfer case so that the hole for shifter arm is positioned vertically.
| ST1 498267300 | CYLINDER HEAD TABLE |
| ST2 498267200 | CYLINDER HEAD TABLE |
5. Using the round bar with diameter of 22 mm (0.87 in) or 23 mm (0.91 in), remove the roller bearing.
2. EXTENSION CASE
1. Remove the transfer drive gear assembly. Transfer Drive Gear > REMOVAL">
2. Remove the shift bracket.
3. Remove the oil seal from the extension case. Oil Seal">
4. Remove the dust cover.
Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL&q ...
Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case AssemblyINSTALLATION1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a c ...
Other materials:
Preparation tool
LIGHTING SYSTEM > General DescriptionPREPARATION TOOL1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS — SUBARU SELECT MONITOR 4Used for setting of each function and troubleshooting for electrical system.NOTE:For detailed operation procedures of Subaru Select Monitor 4, refer to “A ...
Inspection
EyeSight > Switches and HarnessINSPECTION1. PRE-COLLISION BRAKE OFF SWITCH AND LANE DEPARTURE WARNING OFF SWITCH1. Measure the resistance between connector terminals.Preparation tool:Circuit tester• Pre-collision brake OFF switchTerminal No.Inspection conditionsStandard10 — 8OFFApprox. 1 ...
Check list for interview Check
LAN SYSTEM (DIAGNOSTICS) > Check List for InterviewCHECKInspect the following item about the vehicle’s state.1. DISPLAY STATUS IN THE COMBINATION METERDisplay status in the combination meterEngine coolant temperature gauge display OK / NGFuel gauge display OK / NGTachometer display OK / ...
