Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

DRIVE SHAFT SYSTEM > Front Drive Shaft

DISASSEMBLY

1. Place alignment marks on the shaft and outer race (PTJ).

2. Remove the boot band and boot (PTJ).

CAUTION:

Be careful not to damage the boot.

3. Remove the snap ring from outer race (PTJ).

4. Remove the outer race (PTJ) from shaft assembly.

5. Wipe off grease.

CAUTION:

The grease is a special type of grease. Do not mix it with other grease.

6. Place alignment marks on the roller kit and trunnion.

7. Remove the roller kit from trunnion.

CAUTION:

Be careful with the roller kit position.

8. Place alignment marks on the trunnion and shaft.

9. Remove the snap ring and trunnion.

CAUTION:

Be sure to wrap shaft splines with vinyl tape to protect the boot from scratches.

10. Remove the boot (PTJ).

11. Remove the O-ring from the groove of the shaft.

NOTE:

The EBJ is a non-disassembly part, so the axle disassembly stops here.

Removal
DRIVE SHAFT SYSTEM > Front Drive ShaftREMOVAL1. Lift up the vehicle, and then remove the front wheels.2. Remove the axle nut.CAUTION:Do not loosen the axle nut while the front axle is loaded. Doing ...

Inspection
DRIVE SHAFT SYSTEM > Front Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.• PTJ (pillow tripod joint)Check for seizure, corrosion, ...

Other materials:

Removal
HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > FRESH/RECIRC Door ActuatorREMOVALCAUTION:Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">1. Disconnect the ground ...

Unlocking the doors
Press the unlock/disarm button to unlock the driver's door. An electronic chirp will sound twice and the hazard warning flashers will flash twice. To unlock all doors and the rear gate, briefly press the unlock/disarm button a second time within 5 seconds. NOTE If the interval between the fi ...

Caution
POWER ASSISTED SYSTEM (POWER STEERING) > General DescriptionCAUTION• Wear appropriate work clothing, including a helmet, protective goggles and protective shoes when performing any work.• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary re ...

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