Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

DRIVE SHAFT SYSTEM > Front Drive Shaft

DISASSEMBLY

1. Place alignment marks on the shaft and outer race (PTJ).

2. Remove the boot band and boot (PTJ).

CAUTION:

Be careful not to damage the boot.

3. Remove the snap ring from outer race (PTJ).

4. Remove the outer race (PTJ) from shaft assembly.

5. Wipe off grease.

CAUTION:

The grease is a special type of grease. Do not mix it with other grease.

6. Place alignment marks on the roller kit and trunnion.

7. Remove the roller kit from trunnion.

CAUTION:

Be careful with the roller kit position.

8. Place alignment marks on the trunnion and shaft.

9. Remove the snap ring and trunnion.

CAUTION:

Be sure to wrap shaft splines with vinyl tape to protect the boot from scratches.

10. Remove the boot (PTJ).

11. Remove the O-ring from the groove of the shaft.

NOTE:

The EBJ is a non-disassembly part, so the axle disassembly stops here.

Removal
DRIVE SHAFT SYSTEM > Front Drive ShaftREMOVAL1. Lift up the vehicle, and then remove the front wheels.2. Remove the axle nut.CAUTION:Do not loosen the axle nut while the front axle is loaded. Doing ...

Inspection
DRIVE SHAFT SYSTEM > Front Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.• PTJ (pillow tripod joint)Check for seizure, corrosion, ...

Other materials:

Installation
COOLING(H4DO) > ThermostatINSTALLATION1. ENGINE SIDE1. Install a gasket to thermostat.NOTE:Use a new gasket.2. Install the thermostat and thermostat cover.Tightening torque:6.4 N·m (0.7 kgf-m, 4.7 ft-lb)(A)Thermostat cover(B)Gasket(C)Thermostat3. Connect the radiator outlet hose to thermos ...

Check list for interview Check
INSTRUMENTATION/DRIVER INFO (DIAGNOSTICS) > Check List for InterviewCHECK• Inspect the following items regarding the vehicle’s state.• Print out this page for interviewing customers.Combination Meter / MFD Check List for Interview Date the ...

Inspection
EyeSight > Relay and FuseINSPECTION1. CHECK FUSE1. Remove the fuse and inspect visually.2. If the fuse is blown out, replace the fuse.NOTE:If the fuse is blown again, check the system wiring harness.2. CHECK RELAY1. Measure the resistance between relay terminals.Terminal No.Inspection conditionsS ...

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