Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Disassembly

DRIVE SHAFT SYSTEM > Front Drive Shaft

DISASSEMBLY

1. Place alignment marks on the shaft and outer race (PTJ).

2. Remove the boot band and boot (PTJ).

CAUTION:

Be careful not to damage the boot.

3. Remove the snap ring from outer race (PTJ).

4. Remove the outer race (PTJ) from shaft assembly.

5. Wipe off grease.

CAUTION:

The grease is a special type of grease. Do not mix it with other grease.

6. Place alignment marks on the roller kit and trunnion.

7. Remove the roller kit from trunnion.

CAUTION:

Be careful with the roller kit position.

8. Place alignment marks on the trunnion and shaft.

9. Remove the snap ring and trunnion.

CAUTION:

Be sure to wrap shaft splines with vinyl tape to protect the boot from scratches.

10. Remove the boot (PTJ).

11. Remove the O-ring from the groove of the shaft.

NOTE:

The EBJ is a non-disassembly part, so the axle disassembly stops here.

Removal
DRIVE SHAFT SYSTEM > Front Drive ShaftREMOVAL1. Lift up the vehicle, and then remove the front wheels.2. Remove the axle nut.CAUTION:Do not loosen the axle nut while the front axle is loaded. Doing ...

Inspection
DRIVE SHAFT SYSTEM > Front Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.• PTJ (pillow tripod joint)Check for seizure, corrosion, ...

Other materials:

Preparation for overhaul Procedure
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Preparation for OverhaulPROCEDURE1. Clean oil, grease, dirt and dust from the transmission.2. When transmission gear oil remains in the transmission, using the TORX® bit T70, remove the drain plug, and drain the gear oil completely.3. Attach the drain ...

Initialization of power window
If the vehicle's battery is disconnected due to situations such as battery or fuse replacement, the following functions are deactivated. One-touch auto up/down function Anti-entrapment function Initialize the power window using the following procedure to reactivate these functions. ...

Removal
SECURITY AND LOCKS > IG Relay1 (Push Button Start)REMOVALCAUTION:Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">1. Disconnect the ground cable from battery ...

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