Subaru Crosstrek Service Manual: Disassembly
DRIVE SHAFT SYSTEM > Front Drive Shaft
DISASSEMBLY
1. Place alignment marks on the shaft and outer race (PTJ).
2. Remove the boot band and boot (PTJ).
CAUTION:
Be careful not to damage the boot.
3. Remove the snap ring from outer race (PTJ).
4. Remove the outer race (PTJ) from shaft assembly.
5. Wipe off grease.
CAUTION:
The grease is a special type of grease. Do not mix it with other grease.
6. Place alignment marks on the roller kit and trunnion.
7. Remove the roller kit from trunnion.
CAUTION:
Be careful with the roller kit position.
8. Place alignment marks on the trunnion and shaft.
9. Remove the snap ring and trunnion.
CAUTION:
Be sure to wrap shaft splines with vinyl tape to protect the boot from scratches.
10. Remove the boot (PTJ).
11. Remove the O-ring from the groove of the shaft.
NOTE:
The EBJ is a non-disassembly part, so the axle disassembly stops here.
Removal
DRIVE SHAFT SYSTEM > Front Drive ShaftREMOVAL1. Lift up the vehicle, and then remove the front wheels.2. Remove the axle nut.CAUTION:Do not loosen the axle nut while the front axle is loaded. Doing ...
Inspection
DRIVE SHAFT SYSTEM > Front Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.• PTJ (pillow tripod joint)Check for seizure, corrosion, ...
Other materials:
Assembly
MECHANICAL(H4DO) > Cylinder HeadASSEMBLY(1)Exhaust valve(6)Valve spring(11)Intake valve guide(2)Intake valve(7)Valve spring retainer(12)Exhaust valve guide(3)Cylinder head(8)Valve collet(13)Roller rocker arm pivot(4)Valve spring seat(9)Valve shim(14)Roller rocker arm(5)Intake valve oil seal(10)Ex ...
Harness components location Location
WIRING SYSTEM > Harness Components LocationLOCATION(1)Front wiring harness(7)Rear wiring harness RH(12)Front door cord LH(2)Engine wiring harness(8)Rear wiring harness LH(13)Transmission cord(3)Bulkhead wiring harness(9)Roof cord(14)Generator cord(4)Instrument panel wiring harness(10)Rear gate co ...
Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Driven GearINSPECTION1. Taper roller bearingReplace the bearings in the following cases.• In case of broken or rusty bearings• In case of worn or damaged bearings• When the bearings fail to turn smoothly or emit noise in rotat ...
