CONTROL SYSTEMS > MT Gear Shift Lever
DISASSEMBLY
1. Remove the lock wires.
(A) | Lock wire |
2. Remove the rod from gear shift lever.
(A) | Rod |
(B) | Lever |
(C) | Stay |
3. Separate the rod and inner boot.
4. Remove the snap ring from the stay.
(A) | Snap ring |
5. Separate the gear shift lever and the stay.
6. Remove the boot and bushing from the gear shift lever.
(A) | O-ring |
(B) | Bushing |
7. Remove the spring pin, and then remove the bushing and snap ring.
(A) | Spring pin |
(B) | Bushing |
(C) | Snap ring |
8. Remove the boss from the joint.
9. Remove the bushing and spacer from the boss.
(A) | Bushing |
(B) | Spacer |
10. Remove the bushing and cushion rubber from the stay.
(A) | Bushing B |
(B) | Stay |
(C) | Cushion rubber |
Inspection
DRIVE SHAFT SYSTEM > Front Drive ShaftINSPECTIONCheck the removed parts for damage, wear, corrosion etc. If faulty, repair or replace.• PTJ (pillow tripod joint)Check for seizure, corrosion, damage, wear and excessive play.• EBJ (high-efficiency compact ball fixed joint)Check for seiz ...
Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reduction Driven GearINSTALLATION1. Install the reduction driven gear assembly and spacer oil.Tightening torque:17 N·m (1.7 kgf-m, 12.5 ft-lb)2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">3. Install the pa ...
Installation
LIGHTING SYSTEM > Rear Height SensorINSTALLATION1. Install each part in the reverse order of removal.Tightening torque:Sensor assembly - headlight beam leveler: 7.5 N·m (0.76 kgf-m, 5.5 ft-lb)Rear wheel: Except for C4 model120 N·m (12.24 kgf-m, 88.5 ft-lb)Rear wheel: C4 model100 N&m ...