STARTING/CHARGING SYSTEMS(H4DO) > General Description
CAUTION
• Prior to starting work, pay special attention to the following:
1. Always wear work clothes, a work cap, and protective shoes. Additionally, wear a helmet, protective goggles, etc. if necessary.
2. Protect the vehicle using a seat cover, fender cover, etc.
3. Prepare the service tools, clean cloth, containers to catch grease and oil, etc.
• Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated parts.
• When performing a repair, identify the cause of trouble and avoid unnecessary removal, disassembly and replacement.
• Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from battery.
• Always use the jack-up point when the shop jacks or rigid racks are used to support the vehicle.
• Remove contamination including dirt and corrosion before removal, installation, disassembly or assembly.
• Keep the removed parts in order and protect them from dust and dirt.
• All removed parts, if to be reused, should be reinstalled in the original positions with attention to the correct directions, etc.
• Bolts, nuts and washers should be replaced with new parts as required.
• Be sure to tighten the fasteners including bolts and nuts to the specified torque.
Preparation tool
EXTERIOR/INTERIOR TRIM > General DescriptionPREPARATION TOOLTOOL NAMEREMARKSClip removerUsed for removing trim.• KTC AP201-10A• KTC AP201-N• KTC AP203-10A• KTC AP20L-10BOr equivalent.Clip clamp pliersUsed for removal of various clips and clamps.• KTC CCP-190Or equiva ...
Installation
MECHANICAL(H4DO) > Cylinder HeadINSTALLATION1. CYLINDER HEAD RH1. Clean the bolt holes in the cylinder block RH.CAUTION:To avoid erroneous tightening of the bolts, clean out the bolt holes sufficiently by blowing with compressed air to eliminate engine coolant etc.2. Apply liquid gasket to both s ...
Disassembly
DRIVE SHAFT SYSTEM > Front Hub Unit BearingDISASSEMBLYUsing the ST or a hydraulic press, push out the hub bolt (b) from the front hub unit bearing (a).CAUTION:• Be careful not to hammer the hub bolts. This may deform the hub unit bearing.• Do not reuse the hub bolt.NOTE:Since the hub ...