MECHANICAL(H4DO) > General Description
CAUTION
• Prior to starting work, pay special attention to the following:
1. Always wear work clothes, a work cap, and protective shoes. Additionally, wear a helmet, protective goggles, etc. if necessary.
2. Protect the vehicle using a seat cover, fender cover, etc.
3. Prepare the service tools, clean cloth, containers to catch grease and oil, etc.
• Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated parts.
• When performing a repair, identify the cause of trouble and avoid unnecessary removal, disassembly and replacement.
• Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from battery.
• Always use the jack-up point when the shop jacks or rigid racks are used to support the vehicle.
• Remove or install the engine in an area where chain hoists, lifting devices, etc. are available for ready use. When lifting up the vehicle, make sure to support the vehicle at the jack-up points.
• Be careful not to let any oil or grease contact the clutch disc or flywheel.
• Remove contamination including dirt and corrosion before removal, installation, disassembly or assembly.
• Keep the removed parts in order and protect them from dust and dirt.
• All removed parts, if to be reused, should be reinstalled in the original positions with attention to the correct directions, etc.
• Rotating parts and sliding parts such as piston, bearing and gear should be coated with oil when being assembled.
• Bolts, nuts and washers should be replaced with new parts as required.
• Be sure to tighten the fasteners including bolts and nuts to the specified torque.
• Always use new application oil during work.
SpecificationComponent
IGNITION(H4DO) > General DescriptionCOMPONENT(1)Spark plug(2)Ignition coilTightening torque: N·m (kgf-m, ft-lb) T1:8.5 (0.9, 6.3) T2:17.5 (1.8, 12.9) ...
Inspection
CONTROL SYSTEMS > MT Gear Shift LeverINSPECTION1. Check the parts (bushing, cushion rubber, spacer, boot, stay and rod, etc.) for deformation, damage and wear. If necessary, correct or replace faulty parts. Compare the removed parts with new parts to judge if there are damages or not.(A)Bushing(B ...
Installation
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Extension CaseINSTALLATION1. Clean the mating surface of extension case and transmission case.2. Select the transfer drive gear shim. Reduction Drive Gear > ADJUSTMENT">3. Select the transfer driven gear shim. Transfer Clutch > ADJUSTMEN ...