MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General Description
CAUTION
• Remove contamination including dirt and corrosion before removal, installation or disassembly.
• Keep the disassembled parts in order and protect them from dust and dirt.
• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly and replacement.
• When disassembling the case and other light alloy parts, disassemble by using a plastic hammer. Do not pry apart with screwdrivers or other tools.
• Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
• Use SUBARU genuine gear oil, grease or equivalent. Do not mix gear oil, grease, etc. of different grades or manufacturers.
• Be sure to tighten fasteners including bolts and nuts to the specified torque.
• Place shop jacks or rigid racks at the specified points.
• Apply gear oil onto sliding or revolving surfaces before installation.
• Replace deformed or damaged snap rings with new parts.
• Before installing O-rings or oil seals, apply sufficient amount of gear oil to avoid damage and deformation.
• Be careful not to incorrectly install or fail to install O-rings, snap rings and other such parts.
• Before securing a part on a vise, place cushioning material such as wood blocks, aluminum plate, or cloth between the part and the vise.
• Avoid damaging the mating surface of the case.
• Before applying liquid gasket, completely remove and clean the old liquid gasket.
• Be careful of handling the oil seal, O-ring and gasket. If the contact surface of them is damaged, oil leakage may occur.
• When pressing-in the oil seal, make sure that the oil seal lip portion and outer surface are not damaged or tilted.
• When replacing the taper roller bearing, replace the outer race and inner race as a set.
• When replacing the hypoid gear, replace the hypoid driven gear and drive pinion shaft as a set.
• Replace the bolts if the seating surface or the thread surface is excessively rusted.
SpecificationLocation
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Preparation tool
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