Subaru Crosstrek Service Manual: Assembly

1. Face the O-ring side of the CVTF filter to the transmission case side, and install the CVTF filter.

NOTE:

Apply CVTF to the O-ring of CVTF filter.

2. Install the CVTF filter cover and gasket.

NOTE:

Use a new gasket.

Tightening torque:

17 N·m (1.7 kgf-m, 12.5 ft-lb)

3. Using the ST, install the oil seal.

NOTE:

• Use a new oil seal.

• Apply CVTF to the oil seal lip and press-fitting surface.

4. Using ST1 and ST2, install the ball bearing on the reduction driven gear side.

NOTE:

Use a new ball bearing.

5. Install the oil guide.

6. Press-fit the roll pin into the ball bearing on the secondary pulley side.

(1) Hold the roll pin with a knock pin punch or the like, and press-fit with a hammer.

NOTE:

• Use a new ball bearing.

• When securing the ball bearing with a vise, place a wood piece therebetween to avoid scratching the bearing race.

(2) Measure the height “A” of the roll pin.

Specification:

4.4 mm (0.173 in) or less

7. Using ST1, ST2 and ST3, install the ball bearing on the secondary pulley side.

NOTE:

• Align the roll pin to the cutout of the transmission case.

• Press-fit the pin so that it is positioned on near side (the retainer should be seen on your side).

8. Install all plugs.

NOTE:

• Use new O-rings.

• Apply CVTF to the O-rings.

• For the plug (A), fill the CVTF, and then tighten the plug using a new O-ring.

Tightening torque:

T1: 13 N·m (1.3 kgf-m, 9.6 ft-lb)

T2: 22 N·m (2.2 kgf-m, 16.2 ft-lb)

T3: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

9. Install the oil stopper plate.

NOTE:

Use a new bolt.

Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)

Removal

Disassembly

Other materials:

Component
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > General DescriptionCOMPONENT1. TRANSMISSION CASE(1)Transmission case ASSY(7)Pitching stopper bracketTightening torque: N·m (kgf-m, ft-lb)(2)Gasket(8)Oil level gaugeT:44 (4.5, 32.5) (aluminum gasket, silver)(3)Drain plug(9)Harness clip 70 (7.1, 51 ...

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Wiring diagram
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