CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case
REMOVAL
1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">
2. Remove the air breather hose. Air Breather Hose > REMOVAL">
3. Remove the control valve body. Control Valve Body > REMOVAL">
4. Remove the transmission harness. Transmission Harness > REMOVAL">
5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">
6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">
7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">
8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">
9. Remove the extension case. Extension Case > REMOVAL">
10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">
11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">
12. Remove the parking pawl. Parking Pawl > REMOVAL">
13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">
14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">
15. Remove the transmission control device. Transmission Control Device > REMOVAL">
16. Remove the oil baffle securing bolt.

17. Remove the oil cooler pipe.

18. Remove the transmission case.
NOTE:
The total number of transmission case mounting bolts is 15.
19. Remove the oil baffle.

20. Remove the O-ring.

21. Remove the seal ring from the transmission case.

Adjustment
AssemblyPreparation tool
STARTING/CHARGING SYSTEMS(H4DO) > General DescriptionPREPARATION TOOL1. GENERAL TOOLTOOL NAMEREMARKSCircuit testerUsed for measuring resistance, voltage and current.NOTE:• For measuring standby current, prepare a circuit tester that can measure by 1 mA unit.• For measuring standby cur ...
Inspection
MECHANICAL(H4DO) > Cam CarrierINSPECTION1. Visually check the cam carrier filter, and if clogging is found, replace with a new part.2. Check the camshaft journals for damage and wear. Replace the camshaft if faulty.3. Check the cam face condition of camshaft, and remove the minor faults by grindi ...
Caution
FRONT SUSPENSION > General DescriptionCAUTION• Wear appropriate work clothing, including a helmet, protective goggles and protective shoes when performing any work.• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, d ...