CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transmission Case
REMOVAL
1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">
2. Remove the air breather hose. Air Breather Hose > REMOVAL">
3. Remove the control valve body. Control Valve Body > REMOVAL">
4. Remove the transmission harness. Transmission Harness > REMOVAL">
5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">
6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">
7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">
8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">
9. Remove the extension case. Extension Case > REMOVAL">
10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">
11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">
12. Remove the parking pawl. Parking Pawl > REMOVAL">
13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">
14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">
15. Remove the transmission control device. Transmission Control Device > REMOVAL">
16. Remove the oil baffle securing bolt.

17. Remove the oil cooler pipe.

18. Remove the transmission case.
NOTE:
The total number of transmission case mounting bolts is 15.
19. Remove the oil baffle.

20. Remove the O-ring.

21. Remove the seal ring from the transmission case.

Adjustment
AssemblySound settings
Touch the tab to set the
sound quality.
Item
Function
Balance/
Fader
Select to adjust speaker volume
balance (right/left and front/rear).
Speed Volume
Control
Select to adjust speaker volume
coupled to vehicle speed.
Graphic
Equa ...
Installation
DRIVE SHAFT SYSTEM > Rear AxleINSTALLATION1. Temporarily tighten the rear axle housing to the upper arm assembly.2. Install the rear drive shaft assembly.CAUTION:• Do not hammer the drive shaft assembly when installing.• Use new axle nuts.(1) Insert the drive shaft assembly into the h ...
Adjustment
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchADJUSTMENT1. Install the transfer clutch assembly to the extension case with the transfer driven gear shims and thrust bearings removed.2. Install the thrust bearing to the transfer driven gear.NOTE:Make sure to install in the right direc ...