Subaru Crosstrek Service Manual: Assembly

Subaru Crosstrek Service Manual / Continuously variable transmission(tr580) / Front differential assembly / Assembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential Assembly

ASSEMBLY

1. DIFFERENTIAL CASE ASSEMBLY

1. Install the washer and differential bevel gear into the differential case (RH).

2. Install the differential bevel pinions into differential case (RH) and install the pinion shaft.

(A)	Pinion shaft
(B)	Differential bevel gear
(C)	Differential bevel pinion

3. Install the straight pin.

4. Install the washer and differential bevel gear to the differential case (LH).

5. Install the differential case (RH) to the hypoid driven gear.

6. Install the differential case (LH) to the differential case (RH).

7. Using the ST, install the hypoid driven gear by tightening the installation bolt.

ST 18270KA020

SOCKET (E20)

Tightening torque:

64 N·m (6.5 kgf-m, 47.2 ft-lb)

8. Measure the backlash, and select the washer.

(1) Install the SUBARU genuine axle shaft to differential case.

Part No. 38415AA070

Axle shaft

(2) Using ST1 and ST2, insert the ST2 through the window of differential case. Measure the backlash of the gear.

NOTE:

• Measure the backlash by applying a differential bevel pinion tooth between two differential bevel gear teeth.

• When measuring, fix the differential bevel pinion in place with a screwdriver covered with cloth, or a similar tool.

ST1 498247001

MAGNET BASE

ST2 498247100

DIAL GAUGE

Specification:

0.13 — 0.18 mm (0.0051 — 0.0071 in)

(3) If the backlash is not within specification, select a washer from the table below and replace.

Washer
Part No.	Thickness mm (in)
803038021	0.95 (0.037)
803038022	1.00 (0.039)
803038023	1.05 (0.041)

9. Using the ST, install the left and right taper roller bearings.

ST1 499277100

BUSHING 1-2 INSTALLER

ST2 398497701

SEAT

2. SIDE RETAINER

NOTE:

After adjusting the backlash and tooth contact, replace the oil seal and O-ring of side retainer with new parts.

1. Using the ST, install the oil seal.

NOTE:

• Use a new oil seal.

• Apply differential gear oil to the oil seal lip and press-fitting surface.

• Oil seal has an identification mark (R, L). When installing oil seals, do not confuse the left and right.

ST 18675AA000

DIFFERENTIAL SIDE OIL SEAL INSTALLER

2. Install the O-rings.

NOTE:

• Use new O-rings.

• Apply the differential gear oil to O-ring.

Removal

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyREMOVAL1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">2. Remove ...

Disassembly

CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyDISASSEMBLY1. DIFFERENTIAL CASE ASSEMBLY1. Remove the taper roller bearing using the ST.ST1 498077000REMOVERST2 89986410 ...

Other materials:

Removal
CLUTCH SYSTEM > Operating CylinderREMOVALCAUTION:Brake fluid spilled on the vehicle body will harm the paint surface; therefore, wash it off with water and wipe clean quickly if spilled.1. Disconnect the ground cable from battery.2. Remove the clip (A) from the air intake boot.3. Loosen the clamp ...

Location
VEHICLE DYNAMICS CONTROL (VDC) > Relay and FuseLOCATIONMain fuse boxFuse 50A (VDC CM&H/U)(A)Fuse 30A (VDC CM&H/U)(B)NOTE:For other related fuses, refer to the wiring diagram. Power Supply Circuit"> ...

Monitor (if equipped)
To clean the audio/navigation/multi function display monitor, wipe it with a silicone cloth or with a soft cloth. If the monitor is extremely dirty, clean it with a soft cloth moistened with neutral detergent then carefully wipe off any remaining detergent. CAUTION Do not spray neutral det ...