Subaru Crosstrek Service Manual: Adjustment
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly
ADJUSTMENT
1. THRUST BEARING PRELOAD
1. Select a suitable adjusting washer No. 1 so that dimension (H) will be zero in a visual check. Position the washer (18.3 ? 30 ? t) and lock washer (18 ? 30 ? 2) and attach the lock nut.
2. Using the ST1, ST2 and ST3, tighten the lock nut to the specified torque.
NOTE:
• Use new lock nuts and lock washers.
• Make sure the lock washer is installed in the proper direction.
Tightening torque:
120 N·m (12.2 kgf-m, 88.5 ft-lb)
| ST1 899884100 | HOLDER |
| ST2 498427100 | STOPPER |
| ST3 899988608 | SOCKET WRENCH (27) |
(A) | Lock nut |
(B) | Lock washer |
(C) | Washer |
(D) | Nut side |
3. After removing the ST2, measure the starting torque using torque driver.
Starting torque:
0.3 — 0.8 N·m (0.03 — 0.08 kgf-m, 0.22 — 0.59 ft-lb)
| ST1 899884100 | HOLDER |
| ST3 899988608 | SOCKET WRENCH (27) |
4. If the starting torque is not within the specified limit, select new adjusting washer No. 1 and recheck starting torque.
(A) | Adjusting washer No. 1 |
(B) | Adjusting washer No. 2 |
Adjusting washer No. 1 | |
Part No. | Thickness mm (in) |
803025051 | 3.925 (0.1545) |
803025052 | 3.950 (0.1555) |
803025053 | 3.975 (0.1565) |
803025054 | 4.000 (0.1575) |
803025055 | 4.025 (0.1585) |
803025056 | 4.050 (0.1594) |
803025057 | 4.075 (0.1604) |
5. If the specified starting torque cannot be obtained by the selection of adjusting washer No. 1, select adjusting washer No. 2 from the list below. Repeat steps 1) through 4) to adjust starting torque.
(A) | Adjusting washer No. 1 |
(B) | Adjusting washer No. 2 |
Starting torque | Dimension H | Adjusting washer No. 2 |
Low | Small | Select thicker one. |
High | Large | Select thinner one. |
Adjusting washer No. 2 | |
Part No. | Thickness mm (in) |
803025059 | 3.850 (0.1516) |
803025054 | 4.000 (0.1575) |
803025058 | 4.150 (0.1634) |
6. Recheck that the starting torque is within the specified range, then crimp the lock nut at four positions.
CAUTION:
When crimping the lock nut, be careful not to crack it.
Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Rem ...
Other materials:
Installation
SECURITY AND LOCKS > Keyless Access CMINSTALLATIONCAUTION:• When the control module related to immobilizer has been replaced, be sure to perform the registration of immobilizer system. For detailed operation procedure, refer to “Type D” described in “REGISTRATION MANUAL FO ...
Basic diagnostic procedure Procedure
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS) > Basic Diagnostic ProcedurePROCEDURECAUTION:Remove foreign matter (dust, water, oil etc.) from the VDCCM&H/U connector during removal and installation.NOTE:• To check the harness for open or short circuits, shake problem spot or connector.&b ...
Inspection
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > Purge Control Solenoid ValveINSPECTION1. PURGE CONTROL SOLENOID VALVE1. Check that the purge control solenoid valve has no deformation, cracks or other damages.2. Measure the resistance between the purge control solenoid valve terminals.Ter ...
