Subaru Crosstrek Service Manual: Adjustment
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft Assembly
ADJUSTMENT
1. THRUST BEARING PRELOAD
1. Select a suitable adjusting washer No. 1 so that dimension (H) will be zero in a visual check. Position the washer (18.3 ? 30 ? t) and lock washer (18 ? 30 ? 2) and attach the lock nut.
2. Using the ST1, ST2 and ST3, tighten the lock nut to the specified torque.
NOTE:
• Use new lock nuts and lock washers.
• Make sure the lock washer is installed in the proper direction.
Tightening torque:
120 N·m (12.2 kgf-m, 88.5 ft-lb)
| ST1 899884100 | HOLDER |
| ST2 498427100 | STOPPER |
| ST3 899988608 | SOCKET WRENCH (27) |
(A) | Lock nut |
(B) | Lock washer |
(C) | Washer |
(D) | Nut side |
3. After removing the ST2, measure the starting torque using torque driver.
Starting torque:
0.3 — 0.8 N·m (0.03 — 0.08 kgf-m, 0.22 — 0.59 ft-lb)
| ST1 899884100 | HOLDER |
| ST3 899988608 | SOCKET WRENCH (27) |
4. If the starting torque is not within the specified limit, select new adjusting washer No. 1 and recheck starting torque.
(A) | Adjusting washer No. 1 |
(B) | Adjusting washer No. 2 |
Adjusting washer No. 1 | |
Part No. | Thickness mm (in) |
803025051 | 3.925 (0.1545) |
803025052 | 3.950 (0.1555) |
803025053 | 3.975 (0.1565) |
803025054 | 4.000 (0.1575) |
803025055 | 4.025 (0.1585) |
803025056 | 4.050 (0.1594) |
803025057 | 4.075 (0.1604) |
5. If the specified starting torque cannot be obtained by the selection of adjusting washer No. 1, select adjusting washer No. 2 from the list below. Repeat steps 1) through 4) to adjust starting torque.
(A) | Adjusting washer No. 1 |
(B) | Adjusting washer No. 2 |
Starting torque | Dimension H | Adjusting washer No. 2 |
Low | Small | Select thicker one. |
High | Large | Select thinner one. |
Adjusting washer No. 2 | |
Part No. | Thickness mm (in) |
803025059 | 3.850 (0.1516) |
803025054 | 4.000 (0.1575) |
803025058 | 4.150 (0.1634) |
6. Recheck that the starting torque is within the specified range, then crimp the lock nut at four positions.
CAUTION:
When crimping the lock nut, be careful not to crack it.
Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Drive Pinion Shaft AssemblyREMOVAL1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">2. Rem ...
Other materials:
Loading your vehicle
WARNING
Never allow passengers to ride
on a folded rear seatback or in
the cargo area. Doing so may
result in serious injury.
Never stack luggage or other
cargo higher than the top of the
seatback because it could tumble
forward and injure passengers in
the event of a sudden stop ...
Installation
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Assembly
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