Subaru Crosstrek Service Manual: Replacement

CAUTION:

• Be careful not to spill the brake fluid. Brake fluid spilled on the vehicle body will harm the paint surface; wash it off with water and wipe clean quickly if spilled.

• Use new FMVSS No. 116 DOT3 or DOT4.

• Cover the air bleeder with cloth to prevent brake fluid from being splashed on surrounding parts when loosening the bleeder.

• Avoid mixing brake fluid of different brands to prevent fluid performance from degrading.

• Be careful not to allow dirt or dust to enter the reservoir tank.

• During the bleeding operation, keep the reservoir tank filled with brake fluid to prevent entry of air.

• Clutch pedal must be operated very slowly.

• Bleed air from the oil line with help of a co-worker.

• The required amount of brake fluid is approximately 150 mL (5.1 US fl oz, 5.3 Imp fl oz) for total clutch system.

1. Remove the clip (A) from the air intake boot.

2. Loosen the clamp (B) connecting the air intake boot and air cleaner case (rear).

3. Loosen the clamp (C) which connects the air intake boot and throttle body.

4. Remove the air intake boot from the throttle body, and move it to the left side wheel apron.

5. Drain the brake fluid from the air bleeder of the operating cylinder.

6. Refill the reservoir tank with recommended brake fluid.

Recommended brake fluid:

New FMVSS No. 116 DOT3 or DOT4

7. Bleed air from brake fluid. Clutch Fluid Air Bleeding">

8. Install the air intake boot. Air Intake Boot > INSTALLATION">

Inspection

Clutch pedal

Other materials:

Removal
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Turbine Speed SensorREMOVALCAUTION:Be sure to prevent water or oil from contacting the connector terminal of turbine speed sensor. If adhesion occurs, replace with a new part.1. Lift up the vehicle.2. Remove the harness connector from turbine speed sens ...

Installation
CLUTCH SYSTEM > Operating CylinderINSTALLATION1. Install in the reverse order of removal.NOTE:• Before installing the operating cylinder, apply grease to the contact point of the release lever and operating cylinder.Grease:NICHIMOLY N-130 or equivalent• Be sure to install the clutch h ...

Installation
MECHANICAL(H4DO) > Crank PulleyINSTALLATION1. Degrease the press-fit section for the chain cover front oil seal, and install the front oil seal to the chain cover using ST.CAUTION:Do not apply fluid such as engine oil to the front oil seal and the chain cover; otherwise engine oil leakage may occ ...