Subaru Crosstrek manuals

Subaru Crosstrek Service Manual: Removal

MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case

REMOVAL

1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">

2. Remove the clutch release lever and the release bearing. Release Bearing and Lever > REMOVAL">

3. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > REMOVAL">

4. Remove the bearing mounting bolt.

5. Remove the main shaft rear plate.

(A)

Main shaft rear plate

6. Remove the bolts and nuts, and separate the transmission case into the right and left cases.

7. Remove the drive pinion shaft assembly.

NOTE:

Use a hammer handle, etc. to remove if too tight.

(A)

Main shaft ASSY

(B)

Drive pinion shaft assembly

8. Remove the main shaft assembly.

9. Remove the front differential assembly.

10. Remove the differential side retainers and taper roller bearing outer races on the left and right sides. Front Differential Assembly > REMOVAL">

NOTE:

Do not confuse the right and left taper roller bearing outer races.

11. Remove the reverse idler gear. Reverse Idler Gear > REMOVAL">

12. Remove the shifter fork and rod. Shifter Fork and Rod > REMOVAL">

Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission CaseINSPECTIONCheck the transmission case for cracks, damage, or oil leaks. ...

Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission CaseINSTALLATION1. Wipe off grease, oil and dust on the mating surfaces of transmission cases with cleaning solvent.2. Install the reverse i ...

Other materials:

Key replacement
Your key number plate will be required if you ever need a replacement key made. Any new key must be registered for use with your vehicle's immobilizer system before it can be used. The maximum number of keys that can be registered for use with one vehicle is as follows. Four (models with ...

Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Reverse Brake AssemblyASSEMBLY1. Install the reverse brake piston.NOTE:Apply CVTF to the sealing area of reverse brake piston.2. Install the return spring.3. Install the spring retainer.4. Compress the return spring using the ST to install the snap ring ...

Headlight beam leveler (if equipped)
Automatic headlight beam leveler (models with HID headlights) The HID headlights generate more light than conventional halogen headlights. Therefore a driver of an oncoming vehicle may experience too much glare if your headlight beam height adjustment is high when the vehicle is carrying a ...

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