Subaru Crosstrek Service Manual: Removal
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission Case
REMOVAL
1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL">
2. Remove the clutch release lever and the release bearing. Release Bearing and Lever > REMOVAL">
3. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > REMOVAL">
4. Remove the bearing mounting bolt.
5. Remove the main shaft rear plate.
(A) | Main shaft rear plate |
6. Remove the bolts and nuts, and separate the transmission case into the right and left cases.
7. Remove the drive pinion shaft assembly.
NOTE:
Use a hammer handle, etc. to remove if too tight.
(A) | Main shaft ASSY |
(B) | Drive pinion shaft assembly |
8. Remove the main shaft assembly.
9. Remove the front differential assembly.
10. Remove the differential side retainers and taper roller bearing outer races on the left and right sides. Front Differential Assembly > REMOVAL">
NOTE:
Do not confuse the right and left taper roller bearing outer races.
11. Remove the reverse idler gear. Reverse Idler Gear > REMOVAL">
12. Remove the shifter fork and rod. Shifter Fork and Rod > REMOVAL">
Inspection
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission CaseINSPECTIONCheck the transmission case for cracks, damage, or oil leaks. ...
Installation
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transmission CaseINSTALLATION1. Wipe off grease, oil and dust on the mating surfaces of transmission cases with cleaning solvent.2. Install the reverse i ...
Other materials:
Coat hook
A coat hook is attached to the rear
passenger's hand grip.
WARNING
Obey the following instructions.
Do not hang coat hangers or
other hard or pointed objects on
the coat hooks. Hang clothing
directly on the coat hooks without
using hangers.
Before hanging clothing on the
coat ...
Disassembly
CLUTCH SYSTEM > Master CylinderDISASSEMBLY1. Remove the straight pin and nipple.(A)Nipple(B)Straight pin2. Remove the oil seal.(A)Oil seal3. Move the seat towards the rear.(A)Seat(B)Master cylinder4. Remove the piston stop ring.CAUTION:When removing the piston stop ring, be careful to prevent the ...
Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Front Differential AssemblyASSEMBLY1. DIFFERENTIAL CASE ASSEMBLY1. Install the washer and differential bevel gear into the differential case (RH).2. Install the differential bevel pinions into differential case (RH) and install the pinion shaft.(A)Pinio ...
