Subaru Crosstrek Service Manual: Removal

NOTE:

Always replace primary pulley and secondary pulley as an assembly because they are non-disassembled parts.

1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">

2. Remove the air breather hose. Air Breather Hose > REMOVAL">

3. Remove the control valve body. Control Valve Body > REMOVAL">

4. Remove the transmission harness. Transmission Harness > REMOVAL">

5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">

6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">

7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">

8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">

9. Remove the extension case. Extension Case > REMOVAL">

10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">

11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">

12. Remove the parking pawl. Parking Pawl > REMOVAL">

13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">

14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">

15. Remove the transmission control device. Transmission Control Device > REMOVAL">

16. Remove the transmission case. Transmission Case > REMOVAL">

17. Remove the reduction drive gear. Reduction Drive Gear > REMOVAL">

18. Set the ST to secondary pulley, expand the V groove of pulley, and then completely loosen the variator chain.

19. Remove the chain guide.

(1) Remove the chain guide from lubrication pipe.

(2) Detach the four claws to remove the chain guide.

(3) Remove the lubrication pipe.

(4) Remove the support rod mounting bolts.

(5) Raise the support rod to remove the chain guide.

(6) Move the chain guide to the secondary pulley side.

(7) Detach the four claws to remove the chain guide.

(8) Remove the support rod.

CAUTION:

Protect the both pulleys and variator chain from scratching.

20. Remove the primary pulley mounting bolt.

21. Remove the primary pulley from the reverse brake housing and intersect the V groove of secondary pulley and the V groove of primary pulley. Remove the variator chain from primary pulley, and remove the primary pulley.

CAUTION:

Cover the V grooves of secondary pulley and primary pulley with cloth to protect the both pulleys and variator chain from scratching.

22. Remove the ST (EXPANDER PULLEY) from the secondary pulley.

23. Remove the variator chain from secondary pulley.

24. Remove the secondary pulley mounting bolts, and remove the secondary pulley.

25. Remove the seal ring from drive pinion retainer.

26. Remove the seal ring from the input shaft.

Adjustment

Inspection

Other materials:

Bulkhead wiring harness (in compartment) Location
WIRING SYSTEM > Bulkhead Wiring Harness (In Compartment)LOCATIONConnectorConnecting toNo.PoleColorAreaNo.DescriptionB274B-4 Blower Resistor (manual A/C)B308BlackC-5 Front door cord RHB3110GrayC-1AB1Airbag wiring harnessB328B-2 Turn signal and hazard unitB4016BlackC-1 Data link connectorB412C-2 Po ...

Replacement
DIFFERENTIALS > Differential Gear OilREPLACEMENTCAUTION:• Gear oil is extremely hot just after driving. Be wary of receiving burns.• Be careful not to spill the differential gear oil on exhaust pipe. If gear oil is spilled, wipe it off completely.1. Lift up the vehicle.2. Remove the d ...

Specification
REAR SUSPENSION > General DescriptionSPECIFICATIONRefer to “SPECIFICATIONS” in “FRONT SUSPENSION” section for rear suspension specifications. General Description > SPECIFICATION">NOTE:• Front toe-in, rear toe-in and front camber can be adjusted. Adjust if ...