CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Converter Case
REMOVAL
1. Remove the transmission assembly from the vehicle. Automatic Transmission Assembly > REMOVAL">
2. Remove the air breather hose. Air Breather Hose > REMOVAL">
3. Remove the control valve body. Control Valve Body > REMOVAL">
4. Remove the transmission harness. Transmission Harness > REMOVAL">
5. Remove the turbine speed sensor. Turbine Speed Sensor > REMOVAL">
6. Remove the secondary speed sensor. Secondary Speed Sensor > REMOVAL">
7. Remove the primary speed sensor. Primary Speed Sensor > REMOVAL">
8. Remove the inhibitor switch. Inhibitor Switch > REMOVAL">
9. Remove the extension case. Extension Case > REMOVAL">
10. Remove the transfer clutch assembly. Transfer Clutch > REMOVAL">
11. Remove the transfer driven gear assembly. Transfer Driven Gear > REMOVAL">
12. Remove the parking pawl. Parking Pawl > REMOVAL">
13. Remove the reduction driven gear assembly. Reduction Driven Gear > REMOVAL">
14. Remove the oil pan and oil strainer. Oil Pan and Strainer > REMOVAL">
15. Remove the transmission control device. Transmission Control Device > REMOVAL">
16. Remove the transmission case. Transmission Case > REMOVAL">
17. Remove the reduction drive gear. Reduction Drive Gear > REMOVAL">
18. Remove the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > REMOVAL">
19. Remove the reverse brake assembly. Reverse Brake Assembly > REMOVAL">
20. Remove the forward clutch assembly. Forward Clutch Assembly > REMOVAL">
21. Remove the drive pinion shaft assembly. Drive Pinion Shaft Assembly > REMOVAL">
22. Remove the front differential assembly. Front Differential Assembly > REMOVAL">
23. Remove the oil pump chain cover. Oil Pump Chain > REMOVAL">
24. Remove the oil pump. Oil Pump > REMOVAL">
Assembly
DisassemblyReplacement
MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Differential Side Retainer Oil SealREPLACEMENT1. Disconnect the ground cable from battery.2. Remove the front tires.3. Lift up the vehicle.4. Using the TORX® bit T70, remove the drain plug, and drain the transmission gear oil completely.CAUTION:• ...
Installation
LIGHTING SYSTEM > Combination Switch (Light)INSTALLATIONCAUTION:• Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. General Description > CAUTION">• Do not allow harness and con ...
Inspection
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Forward Clutch AssemblyINSPECTION• Check the forward clutch drum, internal gear, sun gear and forward clutch piston lip for wear or damage.• Inspect the drive plate facing for wear and damage.• Check the driven plate for discoloration ...