CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > General Description
PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION | TOOL NUMBER | DESCRIPTION | REMARKS |
18769AA010
EXPANDER PULLEY
Used for removing and installing the secondary pulley assembly.
18767AA010
BEARING REMOVER
Used for removing the ball bearing of transfer clutch assembly.
18762AA010
COMPRESSOR SPECIAL TOOL
Used for removing and installing snap ring of forward clutch assembly.
18761AA010
SHEET SPECIAL TOOL
• Used for removing and installing control valve body.
• Used for removing and installing valve cover.
• Used for removing and installing transmission harness.
18681AA010
PRESSURE GAUGE ADAPTER
Used for measuring the secondary pressure (line pressure).
NOTE:
Used together with the genuine O-ring (part No. 806916050).
18801AA000
OIL PRESSURE GAUGE ASSY
Used for measuring the secondary pressure (line pressure).
18658AA020
WRENCH COMPL RETAINER
Used for removing and installing the differential side retainer.
34099AC020
ADAPTER HOSE B
Used for measuring the transfer clutch hydraulic pressure.
NOTE:
Used with genuine union screw (Part No. 801914010) and gasket (Part No. 803914060).
18460AA040
CHECK BOARD
Used for measuring voltage and resistance of TCM terminals.
34099AC010
ADAPTER HOSE A
Used for measuring the transfer clutch hydraulic pressure.
18681AA000
PRESSURE GAUGE ADAPTER
Used for measuring the transfer clutch hydraulic pressure.
NOTE:
Used together with the genuine O-ring (part No. 806911080).
498575400
OIL PRESSURE GAUGE ASSY
Used for measuring the transfer clutch hydraulic pressure.
498277200
STOPPER SET
• Used for removing and installing transmission assembly to engine.
• Used for preventing the torque converter from dropping off.
398527700
PULLER ASSY
• Used for removing the extension case oil seal.
• Used for removing the bearing outer race of the drive pinion shaft.
• Used for removing the bearing of transmission case.
18760AA000
CLAW
• Used for removing the bearing of transmission case.
• Used together with PULLER ASSY (398527700).
398673600
COMPRESSOR
Used for removing and installing snap ring of forward clutch assembly.
18355AA000
PULLEY WRENCH
• Used for removing and installing the lock nut of reduction driven gear.
• Used together with PIN SET (18334AA000).
18334AA000
PIN SET
• Used for removing and installing the lock nut of reduction driven gear.
• Used together with PULLEY WRENCH (18355AA000).
499987003
SOCKET WRENCH (35)
Used for removing and installing the lock nut of reduction driven gear.
498057300
OIL SEAL INSTALLER
Used for installing the extension case oil seal.
18632AA000
STAND ASSY
Used for disassembling and assembling the transmission.
498515500
REMOVER
Used for removing the bearing inner race of the drive pinion shaft.
498255400
PLATE
Used for measuring the backlash of hypoid gear.
498247001
MAGNET BASE
• Used for measuring the backlash of differential bevel pinion gear.
• Used for measuring the backlash of hypoid gear.
• Used together with DIAL GAUGE (498247100).
498247100
DIAL GAUGE
• Used for measuring the backlash of differential bevel pinion gear.
• Used for measuring the backlash of hypoid gear.
• Used together with MAGNET BASE (498247001).
18675AA000
DIFFERENTIAL SIDE OIL SEAL INSTALLER
Used for installing the differential side retainer oil seal.
18762AA001
COMPRESSOR SPECIAL TOOL
• Used for disassembling and installing the multi-plate clutch piston.
• COMPRESSOR SPECIAL TOOL (18762AA000) can also be used.
927720000
HOUSING BUSHING INSTALLER AND REMOVER
• Used for installing the oil seal.
• Use BUSHING SHAFT (927880000).
18763AA000
COMPRESSOR SHAFT
Used for measuring the backlash of hypoid gear.
28399SA010
OIL SEAL PROTECTOR
Used for protecting oil seal when installing front drive shaft.
498937110
HOLDER
• Used for removing and installing the drive pinion lock nut.
• Used as a holder to rotate gear when checking tooth contact.
41099AA012
ENGINE SUPPORT BRACKET
Used for supporting the engine.
41099AA020
ENGINE SUPPORT
Used for supporting the engine.
18270KA020
SOCKET (E20)
• Used for removing and installing the hypoid driven gear.
• Used for removing and installing the drive pinion shaft retainer.
398497701
SEAT
Used for removing and installing the bearing.
398177700
INSTALLER
• Used for installing the ball bearing.
• Used for installing the parking gear.
• Used for installing the bearing outer race.
• Used for installing the plug.
28499TC010
PRESS SNAP RING
Used for installing the bearing outer race of drive pinion shaft.
899864100
REMOVER
• Used for removing and installing the ball bearing.
• Used for removing the parking gear and transfer drive gear.
• Used for removing the bearing inner race of the front differential.
498077000
REMOVER
Used for removing the bearing inner race of the front differential.
18657AA010
INSTALLER
Used for installing the oil seal at shifter arm shaft portion.
498077600
REMOVER
Used for removing the ball bearing of drive sprocket.
18723AA000
REMOVER
Used for removing the ball bearing of transfer clutch assembly.
498497300
CRANKSHAFT STOPPER
Used for stopping the drive plate rotation when removing and installing the drive plate.
399513600
INSTALLER
Used for removing the ball bearing of drive sprocket.
499267300
STOPPER PIN
Used for adjusting the inhibitor switch.
499277100
BUSHING 1-2 INSTALLER
• Used for installing the ball bearing of the transmission case.
• Used for installing the bearing inner race.
499277200
INSTALLER
Used for installing the ball bearing of the transfer clutch assembly.
499575400
GAUGE
Used for measuring height of end play.
499575500
GAUGE
Used for measuring height of end play.
499787500
ADAPTER
• Used for removing and installing the drive pinion shaft lock nut.
• Used for measuring the preload of the drive pinion shaft.
• Used for measuring the backlash of hypoid gear.
499575600
GAUGE
Used for measuring height of end play.
499787700
WRENCH
• Used for removing and installing the drive pinion shaft lock nut.
• Used for measuring the preload of the drive pinion shaft.
• Used for measuring the backlash of hypoid gear.
499757002
INSTALLER
• Used for removing the bearing of reduction driven gear.
• Used for installing the parking gear.
• Used for installing the transfer drive gear.
899580100
INSTALLER
• Used for installing the collar of reduction driven gear.
• Used for installing the ball bearing of the transfer driven gear.
• Used for installing the bearing inner race of drive pinion shaft.
498077300
REMOVER
Used for installing the ball bearing of reduction driven gear.
499755502
PRESS SNAP RING
Used for installing the drive sprocket ball bearing.
499755602
PRESS SNAP RING
• Used for installing the oil seal.
• Used for installing the plug.
498077400
REMOVER
Used for removing the ball bearing of transfer driven gear.
20099AE020
INSTALLER
Used for installing the bearing outer race of drive pinion shaft.
927130000
EXTENSION DRIVE SHAFT
Used for installing the bearing inner race of drive pinion shaft.
18270AA040
SOCKET
Used for removing and installing the transfer clutch pressure test plug.
73099SG000
SPECIAL TOOL CONDENSER
Used for installing the transfer clutch pressure test plug.
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SUBARU SELECT MONITOR 4
Used for setting of each function and troubleshooting for electrical system.
NOTE:
For detailed operation procedures of Subaru Select Monitor 4, refer to “Application help”.
2. GENERAL TOOL
TOOL NAME | REMARKS |
Circuit tester | Used for measuring resistance, voltage and current. |
Thickness gauge | Used for measuring the clearance in reverse brake, forward clutch and transfer clutch. |
Caliper | Used for measuring the dimension. |
Spring scale | Used for measuring the starting torque of the drive pinion. |
TORX® bit T70 | Used for removing and installing differential gear oil drain plug. |
Straight pin remover | Used for removing and installing the straight pin and spring pin. |
Push/pull gauge | Used for measuring clutch clearance. |
Angle gauge | Used for installing the drive plate. |
DST-i | Used together with Subaru Select Monitor 4. |
Electrical specification
POWER ASSISTED SYSTEM (POWER STEERING) (DIAGNOSTICS) > Control Module I/O SignalELECTRICAL SPECIFICATIONNOTE:The terminal numbers of the power steering control module connectors are as indicated in the figure.ContentsTerminal No.Input/output signalMeasured value and measuring conditionsPower supp ...
Assembly
CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > Transfer ClutchASSEMBLY1. Install the transfer clutch piston.NOTE:Apply CVTF to the transfer clutch piston lip.2. Install the return spring.3. Install the transfer clutch piston seal.NOTE:Apply CVTF to the lip section of transfer clutch piston seal.4. C ...
Inspection
LIGHTING SYSTEM > Rear Height SensorINSPECTION1. Connect three dry cell batteries (1.5 V) in series.NOTE:• Use new dry-cell batteries.• Using a circuit tester, check that the initial voltage of each dry-cell battery is 1.6 V or more. And also check that the voltage of three batteries ...