Subaru Crosstrek Service Manual: Installation

1. OIL PAN

1. Apply liquid gasket to the mating surface of the oil pan upper as shown in the figure, and install the oil pan.

NOTE:

• Before applying liquid gasket, degrease the old liquid gasket seal surface of the oil pan and the oil pan upper.

• Use a new oil pan seal ring.

• Install within 5 min. after applying liquid gasket.

Liquid gasket:

THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

Liquid gasket applying diameter:

5±1 mm (0.1969±0.0394 in)

2. Tighten the bolts to install the oil pan to the oil pan upper in the numerical order.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

3. Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION">

4. Install the under cover. Front Under Cover > INSTALLATION">

5. Lower the vehicle.

6. Connect the battery ground terminal. NOTE">

7. Refill the engine oil. Engine Oil > REPLACEMENT">

1. Attach the clutch housing cover to the oil pan upper. (MT model)

2. Install the O-ring to the cylinder block.

NOTE:

Use new O-rings.

3. Attach the stud bolts to the oil pan upper.

4. Attach the oil strainer to the oil pan upper.

NOTE:

Use new O-rings.

5. Attach the baffle plate to the oil pan upper.

Tightening torque:

T1: 5 N·m (0.5 kgf-m, 3.7 ft-lb)

T2: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

T3: 10 N·m (1.0 kgf-m, 7.4 ft-lb)

6. Apply liquid gasket to the mating surface of the oil pan upper as shown in the figure, and install the oil pan upper to the cylinder block.

NOTE:

• Before applying liquid gasket, degrease the old liquid gasket seal surface of the oil pan upper and the cylinder block.

• Install within 5 min. after applying liquid gasket.

• Apply liquid gasket 1.5 mm (0.0591 in) outside from the chamfer surface. However, application of liquid gasket on the chamfer surface around the bolt hole is allowed.

Liquid gasket:

THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

Liquid gasket applying diameter:

5±1 mm (0.1969±0.0394 in)

7. Tighten the bolts to secure the oil pan upper to the cylinder block in the numerical order.

NOTE:

• Install the bolt (a) shown in the figure using TORX® bit T45.

• After tightening, if the liquid gasket is squeezed out onto the seal surface of the chain cover, completely remove any squeezed-out liquid gasket.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

8. Install the oil level switch. Oil Level Switch > INSTALLATION">

9. Install the oil pan. Oil Pan > INSTALLATION">

10. Install the chain cover. Chain Cover > INSTALLATION">

11. Install the water pipe assembly. Water Pipe Assembly > INSTALLATION">

12. Install the thermostat cover. Thermostat > INSTALLATION">

13. Install the water pump. Water Pump > INSTALLATION">

14. Install the engine to the vehicle. Engine Assembly > INSTALLATION">

15. Refill the engine oil. Engine Oil > REPLACEMENT">

Removal

Oil pressure switch

Other materials:

Note
ENGINE (DIAGNOSTICS)(H4DO) > General DescriptionNOTE• The on-board diagnostic (OBD) system detects and indicates a fault in various inputs and outputs of the complex electronic control. Malfunction indicator light in the combination meter indicates occurrence of a fault or trouble.• F ...

Removal
STARTING/CHARGING SYSTEMS(H4DO) > BatteryREMOVAL1. Disconnect the positive (+) terminal after disconnecting the negative (−) terminal of battery.2. Remove the battery cable holder from the battery rod.3. Remove the flange nut from battery rod and remove battery holder.4. Remove the battery. ...

Installation
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel PumpINSTALLATION1. Install the fuel pump assembly to the fuel tank.(1) Make sure the sealing portion is free from fuel or foreign matter before installation.(2) Align the protrusion (A) of the gasket to the position shown in the figure, and install the g ...