Subaru Crosstrek Service Manual: Installation

1. OIL PAN

1. Apply liquid gasket to the mating surface of the oil pan upper as shown in the figure, and install the oil pan.

NOTE:

• Before applying liquid gasket, degrease the old liquid gasket seal surface of the oil pan and the oil pan upper.

• Use a new oil pan seal ring.

• Install within 5 min. after applying liquid gasket.

Liquid gasket:

THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

Liquid gasket applying diameter:

5±1 mm (0.1969±0.0394 in)

2. Tighten the bolts to install the oil pan to the oil pan upper in the numerical order.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

3. Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION">

4. Install the under cover. Front Under Cover > INSTALLATION">

5. Lower the vehicle.

6. Connect the battery ground terminal. NOTE">

7. Refill the engine oil. Engine Oil > REPLACEMENT">

1. Attach the clutch housing cover to the oil pan upper. (MT model)

2. Install the O-ring to the cylinder block.

NOTE:

Use new O-rings.

3. Attach the stud bolts to the oil pan upper.

4. Attach the oil strainer to the oil pan upper.

NOTE:

Use new O-rings.

5. Attach the baffle plate to the oil pan upper.

Tightening torque:

T1: 5 N·m (0.5 kgf-m, 3.7 ft-lb)

T2: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

T3: 10 N·m (1.0 kgf-m, 7.4 ft-lb)

6. Apply liquid gasket to the mating surface of the oil pan upper as shown in the figure, and install the oil pan upper to the cylinder block.

NOTE:

• Before applying liquid gasket, degrease the old liquid gasket seal surface of the oil pan upper and the cylinder block.

• Install within 5 min. after applying liquid gasket.

• Apply liquid gasket 1.5 mm (0.0591 in) outside from the chamfer surface. However, application of liquid gasket on the chamfer surface around the bolt hole is allowed.

Liquid gasket:

THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

Liquid gasket applying diameter:

5±1 mm (0.1969±0.0394 in)

7. Tighten the bolts to secure the oil pan upper to the cylinder block in the numerical order.

NOTE:

• Install the bolt (a) shown in the figure using TORX® bit T45.

• After tightening, if the liquid gasket is squeezed out onto the seal surface of the chain cover, completely remove any squeezed-out liquid gasket.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

8. Install the oil level switch. Oil Level Switch > INSTALLATION">

9. Install the oil pan. Oil Pan > INSTALLATION">

10. Install the chain cover. Chain Cover > INSTALLATION">

11. Install the water pipe assembly. Water Pipe Assembly > INSTALLATION">

12. Install the thermostat cover. Thermostat > INSTALLATION">

13. Install the water pump. Water Pump > INSTALLATION">

14. Install the engine to the vehicle. Engine Assembly > INSTALLATION">

15. Refill the engine oil. Engine Oil > REPLACEMENT">

Removal

Oil pressure switch

Other materials:

Component
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Inspection
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