Subaru Crosstrek Service Manual: Installation

1. Install the oil level switch and the clip (A) to the oil pan upper.

NOTE:

• Use new O-rings.

• Apply a coat of engine oil to the O-rings.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

2. Install the engine mounting LH onto the engine.

Tightening torque:

35 N·m (3.6 kgf-m, 25.8 ft-lb)

3. Lower the engine and remove the lifting device and wire ropes.

4. Remove the bolt and turn the transmission harness counterclockwise to install the transmission harness to the control valve body. (CVT model)

Tightening torque:

7 N·m (0.7 kgf-m, 5.2 ft-lb)

5. Install the bolt which holds the transmission harness stay. (CVT model)

Tightening torque:

7 N·m (0.7 kgf-m, 5.2 ft-lb)

6. Install the transmission case cover. (CVT model)

Tightening torque:

8 N·m (0.8 kgf-m, 5.9 ft-lb)

7. Install the pitching stopper.

Tightening torque:

T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)

8. Connect the transmission radio ground terminal (C) to the vehicle body, and connect the bulkhead harness connector to the transmission harness connector (A) and the inhibitor harness connector (B). (CVT model)

Tightening torque:

13 N·m (1.3 kgf-m, 9.6 ft-lb)

9. Install the electric power steering gearbox. Electric Power Steering Gearbox > INSTALLATION">

10. Install the front drive shaft LH. Front Drive Shaft > INSTALLATION">

11. Install the nuts which hold the engine mounting to the front crossmember. (CVT model)

NOTE:

• Make sure that locators (A) of the engine mounting are securely inserted.

• Use a new nut.

Tightening torque:

60 N·m (6.1 kgf-m, 44.3 ft-lb)

12. Install the nuts which hold the engine mounting to the front crossmember. (MT model)

NOTE:

Use a new nut.

Tightening torque:

60 N·m (6.1 kgf-m, 44.3 ft-lb)

13. Connect the connector of oil level switch to the engine harness, and install the clip (A) securing the harness.

14. Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION">

15. Install the under cover.

16. Lower the vehicle.

17. Secure the air breather hose to the engine rear hanger using clip. (MT model)

18. Install the air intake case (rear).

19. Install the clip (A) which secures the air flow and intake air temperature sensor harness, and connect the connector to the air flow and intake air temperature sensor.

20. Install the air intake boot. Air Intake Boot > INSTALLATION">

21. Install the air intake duct. Air Intake Duct > INSTALLATION">

22. Install the V-belt cover.

Tightening torque:

7 N·m (0.7 kgf-m, 5.2 ft-lb)

23. Refill the engine oil. Engine Oil > REPLACEMENT">

24. Connect the battery ground terminal. NOTE">

25. Change the front hood stay position from (B) to (A).

26. Install the front hood striker to the front hood by aligning the alignment marks (A), and close the front hood.

Tightening torque:

33 N·m (3.4 kgf-m, 24.3 ft-lb)

Wiring diagram

Removal

Other materials:

Adjustment
EXTERIOR BODY PANELS > Rear GateADJUSTMENTAdjust the clearance around the panel - rear gate as follows.PartStandardAPanel - rear gate to Roof panel6.0+1.0, −0.5 mm (0.24+0.04, −0.02 in)BSurface level gap: Panel - rear gate to Roof panel1.0±1.0 mm (0.04±0.04 in)CPanel - rear gate to ...

Removal
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Knock SensorREMOVAL1. Disconnect the ground cable from battery.2. Remove the clip (A), and loosen the clamps (B) and (C) securing the air intake boot.3. Remove the air intake boot from the air cleaner case (rear) and throttle body, and move the air intake boo ...

Engine oil
CAUTION If the level gauge cannot be pulled out easily, twist the level gauge right and left, then gently pull it out. Otherwise, you may be injured accidentally straining yourself. Use only engine oil with the recommended grade and viscosity. Be careful not to spill engine oil ...