Subaru Crosstrek Service Manual: Installation
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel Tank
INSTALLATION
1. Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.
WARNING:
A helper is required to perform this work.
2. Tighten the bolts of the fuel tank band in the order shown in the figure.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb)
3. Install the stay - rear frame COMPL.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb)
4. Install the heat shield cover and stopper.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
5. Install the fuel tank protector. Fuel Tank Protector > INSTALLATION">
6. Connect the vent tube to the canister.
CAUTION:
• Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
• Make sure that the quick connector is securely connected.
NOTE:
Connect the quick connector as shown in the figure.
7. Securely insert the fuel filler hose (A) and evaporation hose (B) until the hose end contacts the spool, then attach the clamp or clip as shown in the figure.
Tightening torque:
2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
(a) | Hose | (c) | Spool or bump | (d) | Pipe |
(b) | Clamp or clip |
8. Install the rear differential. Rear Differential (T-type) > INSTALLATION"> Rear Differential (VA-type) > INSTALLATION">
9. Install the rear exhaust pipe and muffler. Rear Exhaust Pipe > INSTALLATION"> Muffler > INSTALLATION">
10. Connect the quick connector of the fuel delivery tube.
CAUTION:
• Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
• When connecting the quick connector, make sure to insert it all the way in before locking the slider.
• When it is difficult to lock the slider, check that the connector is fully inserted.
• After locking the slider, check again that the quick connector is securely connected.
NOTE:
Connect the quick connector as shown in the figure.
(a) | Slider |
11. Connect the connector to the fuel sub level sensor.
12. Install the service hole cover of fuel sub level sensor.
13. Connect the connector to the fuel pump.
14. Install the service hole cover of fuel pump.
15. Install the rear seat cushion. Rear Seat > INSTALLATION">
16. Connect the battery ground terminal.
Removal
FUEL INJECTION (FUEL SYSTEMS)(H4DO) > Fuel TankREMOVALWARNING:Place “NO OPEN FLAMES” signs near the working area.CAUTION:• Be careful not to spill fuel.• Catch the fuel from ...
Other materials:
Installation
EXTERIOR/INTERIOR TRIM > Cowl PanelINSTALLATIONCAUTION:Before installing the windshield glass and cowl panel, make sure there are no gravel in the installing area.1. Install the cowl panel assembly.CAUTION:If the cowl panel assembly cannot be installed properly, do not hit or set it forcibly. The ...
Installation
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DO) > EGR CoolerINSTALLATION1. Set the gasket to the stud bolt.NOTE:Use a new gasket.2. Temporarily tighten the bolts securing the EGR cooler to the EGR control valve and the cylinder head RH, and tighten in numerical order.NOTE:Use a new gasket. ...
Preparation tool
EXTERIOR/INTERIOR TRIM > General DescriptionPREPARATION TOOLTOOL NAMEREMARKSClip removerUsed for removing trim.• KTC AP201-10A• KTC AP201-N• KTC AP203-10A• KTC AP20L-10BOr equivalent.Clip clamp pliersUsed for removal of various clips and clamps.• KTC CCP-190Or equiva ...
